Weil-McLain UO-4 CV, UO-5 CV, UO-3 CV manual Prepare the Burner, Mount burner on appliance

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3.If the nozzle is already installed, remove the noz- zle line assembly to verify that the nozzle size and spray pattern are correct for the application (per ap- pliance manufacturer’s information). Verify that the electrode tip settings comply with Figure 3.

4.If the nozzle is not installed, obtain a nozzle from the manufacturer, having the capacity and spray angle specified in the appliance manufacturer’s in- formation. For conversions or upgrades, when in- formation is not available for the application:

yRefer to Table 6 to select the mid-range nozzle spray angle for the head type being used.

yFire the burner and make sure the combustion is acceptable and the flame is not impinging on chamber surfaces.

yIf a shorter flame is needed, select a wider spray angle. If a longer flame is needed, select a nar- rower spray angle.

yEither hollow or solid spray patterns may be used. If combustion results are not satisfactory with the selected spray pattern, try the other pattern.

Table 6. Nozzle Spray Angles

Recommended nozzle spray angles

“F” head

70° or 80° nozzle

“L1” & “L2” head

45°, 60°, or 70° nozzle

“V1” head

45°, 60°, or 70° nozzle

Check/adjust electrodes

Check the electrode tip settings. Adjust if neces- sary to comply with the dimensions shown in Fig- ure 3. To adjust, loosen the electrode clamp screw and slide/rotate electrodes as necessary. Securely tighten the clamp screw when finished.

Servicing nozzle line assembly

1.Turn off power to burner before proceeding.

2.Disconnect oil connector tube from nozzle line.

3.Loosen the two screws securing igniter retain- ing clips and rotate both clips to release igniter baseplate. Then tilt igniter back on its hinge.

4.Remove splined nut.

5.“F” head air tube. - Remove nozzle line as- sembly from burner, being careful not to damage the electrodes or insulators while handling. To ease removal of long assemblies (over 9 inches), rotate assembly 180° from installed position after pulling partially out of tube.

6. “L1”, “L2”, and “V1” head air tubes. - Slide nozzle line assembly forward (further into air tube) so the head clears the venturi opening. Then rotate the nozzle line assembly 90° so the nozzle line end points up. Pull the nozzle line assembly toward you and remove assem- bly from burner.

7.To replace the nozzle assembly, reverse the above steps.

Prepare the Burner

Figure 3. – Electrode Tip Adjustment

Standard Dimensions for F, L1, and V1 Heads.

The Dimensions shown below are for use with L2 heads and M series air tube combinations ending with an ‘N’ suf- fix (example: AFG70MDAQN)

Mount burner on appliance

Mounting options

1.Bolt the burner to the appliance using the fac- tory-mounted flange or an adjustable flange.

Mounting dimensions

1.When using the Beckett universal adjustable flange, mount the air tube at a 2° downward pitch unless otherwise specified by the appli- ance manufacturer.

2.Verify that the air tube installed on the burner provides the correct insertion depth. See Fig- ure 7.

3.The end of the air tube should normally be ¼” back from the inside wall of the combustion chamber. Never allow the leading edge of the head assembly to extend into the chamber, un- less otherwise specified by the heating appli- ance manufacturer. Carefully measure the in- sertion depth when using an adjustable flange. Verify the insertion depth when using a welded flange.

6104BAFG R06

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Contents R02 01/09 Potential for Fire, Smoke and Asphyxiation Hazards To the Professional, Qualif ed Installer or Service AgencyTo the Homeowner or Equipment Owner Table of Contents Information To Be Used Only By Qualif ed Service TechniciansGeneral Information FeatureHazard Definitions Indicates a hazardous situBurner Specif cations General Information To the OwnerWeekly General Specifications Air Tube Combination ATC codesInspect/Prepare Installation Site Inspect Chimney or Direct Vent System Tion HazardCombustion chamber Burner retrof t- ting Chamber DimensionsClearances to burner and appliance NozzleInspect/Prepare Installation Site Prepare the Burner Prepare the Burner Mount burner on applianceCheck/Adjust ‘Z’ Dimension ‘F’ heads Burner DimensionsCheck/Adjust ‘Z’ Dimension L1 & L2 Heads Installing the Oil Tank and Supply System Fuel Line Valves and FilterSpecial wiring required with covered burners Wire burnerBurner installed at jobsite Frozen Plumbing Water Damage HazardBurner Controls GeniSys Model 7505 Control WiringFeatures Fire or Explosion HazardBurner Controls Reset Button Operation Light Color On Continuously FlashingTypical Burner Wiring Control System FeaturesStart up burner/set combustion Cad Cell Resistance IndicatorResetting From Restricted or Hard Lockout Hot Gas Puff-Back Heavy Smoke HazardStartup/Checkout Check Safety FeaturesStartup / Checkout Set combustion with instrumentsPerform regular maintenance Shutting the Burner OffBlower wheel assembly Replace the blower wheelPage Description Warranty

UO-3 CV, UO-4 CV, UO-5 CV specifications

Weil-McLain is a well-respected name in the heating industry, recognized for its high-quality and efficient boiler systems. Among its notable offerings are the UO-3 CV, UO-4 CV, and UO-5 CV models, all of which showcase advanced engineering and innovative technology tailored for residential and commercial applications.

The UO-3 CV boiler is designed for mid-sized heating requirements, boasting a strong output capacity that balances efficiency with performance. It features a compact size, suitable for smaller installations, without sacrificing power. The boiler is equipped with a durable cast iron heat exchanger that provides excellent thermal efficiency and longevity, ensuring reliable operation over the years. Its easy access for maintenance also makes it a popular choice among HVAC professionals.

Moving to the UO-4 CV model, this boiler builds on the success of the UO-3 with an increased output capacity, making it ideal for larger residential or light commercial spaces. The UO-4 CV incorporates Weil-McLain’s advanced combustion technology, which optimizes fuel use and significantly reduces emissions. This model maintains a compact design while enhancing overall performance through improved heat transfer and reduced standby losses. The UO-4 CV's user-friendly features, including easy-to-use controls and a diagnostic system, streamline operational efficiency.

The UO-5 CV further solidifies Weil-McLain's commitment to excellence with its highest output among the three. This boiler is particularly suited for extensive heating demands, making it popular among larger commercial installations. The UO-5 CV also employs cutting-edge technology, including advanced controls for precise temperature regulation and an efficient system designed to minimize energy consumption. Its robust construction ensures it can handle heavy use while remaining reliable, even in challenging environments.

In summary, the Weil-McLain UO series, including the UO-3 CV, UO-4 CV, and UO-5 CV, represents a perfect blend of efficiency, innovation, and reliability. All models utilize durable materials, advanced engineering, and state-of-the-art technologies that define Weil-McLain's reputation for quality in hydronic heating solutions. Whether for residential or commercial applications, these boilers serve as dependable sources of heat, catering to various needs while maintaining energy efficiency and lower emissions.