Johnson Controls 356486-UUM-E-0109 warranty Section IV Furnace Maintenance User Information

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356486-UUM-E-0109

OPERATING INSTRUCTIONS

1.STOP! Read the safety information above for your protection.

2.Set the thermostat to the lowest setting in the heat mode.

3.Turn off all electric power to the appliance.

4.Remove furnace burner access panel/door.

5.Move gas control switch to the “OFF” position. Do not force. See Figures 8, 7 or 8.

6.Wait five (5) minutes to clear out any gas. If you then smell gas, STOP! Follow “B” in the safety information above. If you don’t smell gas, go to next step.

7.Move gas control switch to the “ON” position. Do not force. See Figures 8, 7 or 8.

8.Replace furnace burner access panel/door.

9.Turn on all electric power to the appliance.

10.Set thermostat to the desired setting. Burner will light, which may take 30-60 seconds.

11.After three (3) trials for ignition, if the appliance will not operate fol- low the instructions, “TO TURN OFF THE APPLIANCE” and call your service technician or gas supplier.

TO TURN OFF THE APPLIANCE

1.Set the thermostat to lowest setting in heating mode.

2.Turn off all electric power to the appliance if service is to be per- formed.

3.Remove furnace burner access panel/door.

4.Move gas control switch to the “OFF” position. See Figures 8, 7 or 8.

5.Replace furnace burner access panel/door.

Should overheating occur, or the gas valve fail to shut off, turn the external manual gas valve in the gas supply line to the fur- nace to the “off” position and let the furnace cool off before shutting off the electrical power supply.

Outlet

Pressure Vent Port

Port

Inlet

 

Outlet

Wrench

OFF

 

Boss

ON

 

Inlet

Main Regulator

Pressure

On/Off Switch

Adjustment

Port

 

(Shown in ON position)

 

FIGURE 8: Single Stage Gas Valve

HIGH STAGE REGULATOR

ADJUSTMENT

OUTLET PRESSURE

PORTVENT PORT

INLET

OUTLET

 

WRENCH

BOSS

INLET

PRESSURE

PORT

ON OFF

LOW STAGE REGULATOR

SWITCH

ADJUSTMENT

FIGURE 9: Two-Stage Gas Valve

On/Off

 

 

 

Main

 

 

 

Regulator

Knob

 

 

 

 

 

 

Adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Outlet

 

 

Pressure

 

 

 

 

Pressure

Tap

 

 

 

 

Tap

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 10: Modulating Gas Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

External Manual

 

 

 

 

 

 

 

 

 

 

 

Shutoff Valve

 

 

 

 

 

 

 

To Gas

 

 

 

 

 

To Gas

 

 

Supply

 

 

 

 

 

Supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grounded Joint Union

Drip Leg may be Installed

Inside or Outside Unit.

FIGURE 11: Gas Piping

SECTION IV: FURNACE MAINTENANCE - USER INFORMATION

Before proceeding, be sure the area is well ventilated. Turn the thermostat OFF. If the blower is running, wait until it stops auto- matically. Turn OFF the gas and electrical power supplies to the furnace. Check all metal parts and surfaces to be sure they have cooled to room temperature before you begin.

EXTERNAL AIR FILTERS

Filters used with this furnace must be installed external to the furnace casing. DO NOT attempt to install filters inside the furnace cabinet.

Some installations may have the air filter in a rack attached to the cas- ing of the furnace or placed in the return air duct. If the filter location or replacement process is not obvious, contact your installer or service technician for assistance.

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Johnson Controls Unitary Products

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Contents Table of Contents Section I SafetyContact Information PSC Motor ECM MotorPSC Motor ECM Motor Section III START-UP and Shutdown InstructionsHOW Your GAS Furnace Works Section IV Furnace Maintenance User Information Operating InstructionsTo Turn OFF the Appliance External AIR FiltersSection V Service Information Limited Warranty Exclusions

356486-UUM-E-0109 specifications

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