Williams 2203612, 3003612, 2203611, 3003611 How To Care For Your Furnace, Maintenance, Burner Flame

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How To Care For Your Furnace

MAINTENANCE

It is recommended that a competent serviceman perform these checks at the beginning of each heating season:

a. Burner and Control Compartments

Keep clean at all times. Clean all foreign materials from top of burner. For access to burner:

(1)Remove cabinet. (Reverse procedure outlined in "Cabinet Installation".)

(2)Shut off gas supply to furnace.

(3)Remove six (6) #10-24 screws securing control door assembly to heating element.

(4)Carefully remove control door and burner assembly from heating element. Be careful not to damage the control door gasket.

(5)After cleaning, replace control door and burner assembly by reversing above procedure. Replace the control door gasket if its condition is in doubt.

b.Motor and Blower

For maximum motor life of optional blower, the manufacturer recommends the motor be inspected yeady, dust blown out of the ventilating holes. Oil yearly with SAE 20 high temp oil.

c.Vent System

Check vent cap and tube to be sure birds or children

have not blocked inlet air or flue openings. The flow of combustion and ventilation air must not be

obstructed. Clean or replace before using furnace.

d.Pilot Flame

See paragraph "ADJUST PILOT BURNER" under

Start-Up Procedure, page 14, and Fig. 28.

e.Appliance Area

For better circulation and more effective heating, do not place obstructive furniture closer than 4 feet to the front of the cabinet or 2 feet to the side of the cabinet.

The appliance area must be kept clear and free from combustible material, gasoline and other flammable vapor and liquids.

WARNING

DANGER OF BODILY INJURY OR DEATH.

TURN OFF ELECTRIC POWER SUPPLY AT DISCONNECT SWITCH, FUSE BOX OR SERVICE PANEL BEFORE REMOVING ANY DOORS OR AC-

CESS OR SERVICE PANELS FROM UNIT, IF EQUIPPED WITH ACCESSORY BLOWER.

f.Cabinet Finish

Clean cabinet with damp rag. Never use abrasive cleaners. Cabinets are finished in heat resistant bak-

ed enamel - DO NOT refinish with wall paint.

BURNER FLAME

Start the furnace and let it operate about 10 minutes then , look at the burner flame. Flames should be soft and blue,

see Fig. 27. If flames appear abnormal, contact your gas company.

MAIN BURNER FLAME PATTERN

1111111111Ill/llll/tlltl

TOO MUCH /dR. CONES BRIGHT

BLUE AND REAL SHARP POINTS.

SOME33MES UFTING FROM PORTS

CORRECT

INSUFFI'CIENTAJR, LONG OPEN

INN_ CONES UGHT BLUE POINTEDTOPj

END CONES. YELLOW IN COLOR

OUTER MANTLE UGHT BLUE.

 

PROPER FLAME 1/2" TO 3/4 I' HIGH

TOP VIEW

PILOT - SIDE VIEW

BLUE FLAME

3ENERATOR

ORANGE "rip

SUGH1"

NAT, GAS

fTYPICAL

BLUE CONE

.GAS

.uECONE _NATICAL

END VIEW

END V1EW

CAST IRON BURNER

CAST IRON BURNER

LP.G.

NAT. GAS

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Contents Model NOS For USE with Natural GAS onlyFor USE with Liquefied Petroleum L.P GAS only Model Number InformationContents Your WarrantyOptional Accessories Introduction Basic DescriptionKIT Number Wall Thickness 9304 Inches to 15 inches 9303 Inches to 24 inchesSafety Rules Installing Your Wall Furnace Helpful Installation InformationUnpack Your Furnace Basic MaterialsModels 1403612, 1403622, 1403611 Locating Wall FurnaceInterior Clearances Refer to Fig CUT Vent Opening InstallationFind the Studs Install Spacer Plate Install the mounting spacer plate aGAS and Electrical Supply Openings Furnace MountingOptional Blower Installation Install Vent CAPOperating Instructions RightGas Supply & Piping GAS SuppOrifice Sizes GAS PipingThermostat Installation GAS ConnectionChecking the GAS Piping Bodily Injury or DeathThermostat Connection at Gas Valve LuamsMounting the Thermostat JumperCabinet Installation Furnace Technical InformationStart-Up Procedure Adjust Pilot BurnerType of GAS Manifold PRESSURE, IN. W.C NaturalOperating Your Furnace Williams GAS Control Valve P322053 & P322054 Couple BurnerWilliams GAS Control Valve P295300A & P295301A Thermo Pilot Couple BurnerImportant Keep Burner and Control Compartment Clean Williams GAS Control Valve P121200 & P171600Williams GAS Control Valve P295200A & P295201A Burner Flame How To Care For Your FurnaceMaintenance Troubleshooting Gravity Direct Vent Wall Furnace Symptom Possible CauseTubes not properly installed Furnace may be overrated Not stay lit afterPossible Cause Troubleshooting ...Symptom Optional Blower Accessory USE only Manufactures Authorized PartsWilliams Direct Vent Gas-Fired Wall Furnace For Parts lISTING see USE only Manufacturers Authorized PartsService For Your SafetyModelnumber MFG.DATECODE Williams Furnace Company Manufactured

3003612, 3003611, 2203612, 1403612, 2203611 specifications

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