Carrier 58ZAV ÐMaximum Capacity of Gas Pipe, ÐElectrical Connections, Wiring

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AIRFLOW

12

4 D

FIELD-SUPPLIED

FILTER RETAINERS

Fig. 11ÐHorizontal Filter Arrangement

Table 4ÐFilter Retainer (In.)

FURNACE CASING

FILTER SIZE AND

D

WIDTH

QUANTITY

 

14-3/16

(2) 14 X 20 X 1

14-3/8

17-1/2

(2) 14 X 20 X 1

13-3/8

21

(2) 16 X 20 X 1

11-5/8

24-1/2

(2) 16 X 20 X 1

10-1/4

AIRFLOW

INSTALLATION

POSITION

OF FILTERS

RETURN-AIR

PLENUM

ACCESS DOOR

A88486

Fig. 12ÐDownflow Filter Arrangement

Use the proper length of pipes to avoid stress on the gas control manifold. Failure to follow this warning could result in a gas leak, causing fire, explosion, personal injury, or death.

Table 5ÐMaximum Capacity of Gas Pipe *

NOMINAL IRON

INTERNAL

LENGTH OF PIPE (FT)

 

PIPE SIZE

DIAMETER

 

 

 

 

 

 

10

20

30

40

 

50

(IN.)

(IN.)

 

1/2

0.622

175

120

97

82

 

73

3/4

0.824

360

250

200

170

 

151

1

1.049

680

465

375

320

 

285

1-1/4

1.380

1400

950

770

660

 

580

1-1/2

1.610

2100

1460

1180

990

 

900

*Cubic ft of gas per hr for gas pressures of 0.5 psig (14-in. wc) or less, and a pressure drop of 0.5-in. wc (based on a 0.60 specific gravity gas). Ref: Table 10-2 NFPA 54/ANSI Z223.1-1996.

Connect the gas pipe to the furnace using a backup wrench to avoid damaging gas controls.

Never purge a line into a combustion chamber. Never use matches, candles, flame, or other sources of ignition to check for gas leakage. Use a soap-and-water solution to check for gas leaks. Failure to follow this warning could result in fire, explosion, personal injury, or death.

Joint compounds (pipe dope) should be applied sparingly and only to the male threads of the joints. This pipe dope must be resistant to the action of propane gas.

An accessible manual shutoff valve MUST be installed upstream of the furnace gas controls and within 72 in. of the furnace. A 1/8-in. NPT plugged tapping, accessible for test gage connection, MUST be installed immediately upstream of the gas supply connection to the furnace and downstream of the manual shutoff valve. Place a ground joint union between the gas control manifold and the manual shutoff.

Install a sediment trap in the riser leading to the furnace. The trap can be installed by connecting a tee to the riser leading from the furnace. Connect a capped nipple into the lower end of the tee. The capped nipple should extend below the level of the gas controls. (See Fig. 13.)

Piping should be pressure tested in accordance with local and national plumbing and gas codes before the furnace has been attached. If the pressure exceeds 0.5 psig (14-in. wc), the gas supply pipe must be disconnected from the furnace and capped before the pressure test. If the test pressure is equal to or less than

0.5psig (14-in. wc), turn off electric shutoff switch located on the gas valve before the test. It is recommended that the ground joint union be loosened before pressure testing.

After all connections have been made, purge the lines and check for gas leakage with regulated gas supply pressure.

Step 10ÐElectrical Connections

115-V WIRING

Refer to the unit rating plate or Table 6 for equipment electrical requirements. The control system requires an earth ground for proper operation.

Do not connect aluminum wire between disconnect switch and furnace. Use only copper wire.

Make all electrical connections in accordance with the current edition of the National Electrical Code (NEC) ANSI/NFPA 70-1999, and any local codes or ordinances that might apply. For

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Contents Electrostatic Discharge ESD Precautions Safety ConsiderationsElectrostatic Discharge ESD Precautions Procedure → ÐDimensional Drawing ÐDimensionsUnit Size Vent Conn SHIP. WT LB ÐClearances to Combustibles IntroductionHazardous Locations ÐLocationGeneral ÐAir For Combustion and VentilationÐGeneral Requirements Confined SpaceAIR Ducts ÐDuctwork acoustical treatmentDownflow Furnaces → ÐMinimum Free Area Of Combustion Air OpeningÐSupply Air Connections Horizontal FurnacesConstruct a Working Platform ÐDownflow InstallationÐHorizontal Attic Installation Furnace Plenum Opening Floor Opening CasingÐFurnace, Plenum, and Subbase Installed ÐFilter Arrangement Install FurnaceÐHorizontal Crawlspace Installation ÐGas PipingÐElectrical Connections WiringÐMaximum Capacity of Gas Pipe Furnace Casing Filter Size Width QuantityÐElectrical Data AccessoriesUnit Amps Wire Gage Length FT³ Phase AMPS² ÐVentingÐFurnace Control ÐStart-up, Adjustment, and Safety Check Sequence of OperationÐFurnace Wiring Diagram Adjustments START-UP ProceduresNever Assume Orifice SIZE. Always Check and Verify BTU/CU FT Altitude625 650 Only 675 7001 725 775 750 8000 825 850 650 675 Only 700 6001 725 750 800 775 7000 825 850 875600 625 Only 8001 650 675 700 725 9000 750 775 Only 9001 ÐAltitude Derate Multiplier for U.S.AExample 700 10,000 725 750ÐGas Rate Cu Ft/Hr → ÐSpeed SelectorCheck Safety Controls Checklist

58ZAV specifications

The Carrier 58ZAV is a high-efficiency gas furnace that exemplifies Carrier's commitment to innovation and performance in residential heating solutions. Designed to provide optimal comfort, the 58ZAV boasts a range of features that cater to the needs of homeowners seeking reliable and energy-efficient heating systems.

One of the standout characteristics of the Carrier 58ZAV is its impressive Annual Fuel Utilization Efficiency (AFUE) rating, which often exceeds 95%. This high AFUE ratio means that the furnace converts a significant portion of its fuel into heat, ensuring minimal energy waste and lower utility bills. This efficiency aligns with modern energy standards and reflects Carrier's dedication to environmentally conscious engineering.

The 58ZAV employs a two-stage heating process, which allows for better temperature control and more consistent comfort levels throughout the home. The furnace operates on low capacity for most of the heating cycle, ensuring that it does not overheat the living spaces. When a quick boost of heat is needed, it can switch to high capacity, providing the necessary warmth efficiently.

Additionally, this gas furnace features a variable-speed blower motor. This motor adapts its speed according to the heating demand, delivering more even airflow and maintaining consistent humidity levels within the home. This adaptability not only enhances comfort but also contributes to a quieter operation, minimizing disruptive noise levels typically associated with traditional furnaces.

Incorporating advanced technology, the Carrier 58ZAV is compatible with smart thermostats and can be integrated into a home automation system. This feature allows homeowners to monitor and control their heating system remotely, optimizing energy usage and comfort from anywhere.

The furnace is designed with durability in mind, featuring a corrosion-resistant heat exchanger and other robust components that ensure long-lasting performance. Moreover, Carrier offers a range of warranties, providing peace of mind to homeowners investing in this heating solution.

Overall, the Carrier 58ZAV is a top-of-the-line gas furnace that combines efficiency, advanced technology, and comfort. With its high AFUE rating, two-stage heating process, variable-speed blower motor, and compatibility with smart home systems, it represents a modern heating solution that meets the demands of today's environmentally aware consumers. Whether for new installations or replacements, the 58ZAV stands out as a reliable choice for residential heating needs.