Carrier 58ZAV Confined Space, AIR Ducts, ÐGeneral Requirements, ÐDuctwork acoustical treatment

Page 5

The operation of exhaust fans, kitchen ventilation fans, clothes dryers, or fireplaces could create a NEGATIVE PRESSURE CONDITION at the furnace. Make-up air MUST be provided for the ventilation devices, in addition to that required by the furnace.

All fuel-burning equipment must be supplied with air for combus- tion of the fuel. Sufficient air MUST be provided to ensure there will not be a negative pressure in the equipment room or space. In addition, a positive seal MUST be made between the furnace cabinet and the return-air duct to avoid pulling air from the burner area and blocked vent safeguard opening.

The requirements for combustion and ventilation air depend upon whether the furnace is located in an unconfined or confined space.

UNCONFINED SPACE Ð An unconfined space must have at least 50 cu ft for each 1000 Btuh of input for all the appliances (such as furnaces, clothes dryer, water heaters, etc.) in the space.

If the unconfined space is of unusually tight construction, air for

For Example:

58ZAV FURNACE

MINIMUM SQ FT

WITH

INPUT BTUH

7-1/2 FT CEILING

 

46,000

307

69,000

460

92,000

613

115,000

767

135,000

920

 

 

combustion and ventilation MUST come from either the outdoors or spaces freely communicating with the outdoors. Combustion and ventilation openings must be sized the same as for a confined space as defined below. Return air must not be taken from the room unless an equal or greater amount of air is supplied to the room.

CONFINED SPACE

A confined space is defined as a space whose volume is less than 50 cu ft per 1000 Btuh of total input ratings of all appliances installed in that space. A confined space MUST have provisions for supplying air for combustion, ventilation, and dilution of flue gases using 1 of the following methods. (See Fig. 3 and 4 and Table 2.)

NOTE: In determining free area of an opening, the blocking effect of louvers, grilles, and screens must be considered. If free area of louver or grille design is unknown, assume that wood louvers have a 20 percent free area and metal louvers or grilles have a 60 percent free area. Screens, when used, must not be smaller than 1/4-in. mesh. Louvers and grilles must be constructed so they cannot be closed.

The size of the openings depends upon whether air comes from outside of the structure or an unconfined space inside the structure.

1.All air from inside the structure requires 2 openings (for structures not usually tight):

a.Each opening MUST have at least 1 sq in. of free area per 1000 Btuh of total input for all equipment within the confined space, but not less than 100 sq in. per opening. (See Fig. 3 and Table 2.) The minimum dimension of air openings shall not be less than 3 in.

b.If building is constructed unusually tight, a permanent opening directly communicating with the outdoors shall be provided. See item 2 below.

c. If furnace is installed on a raised platform to provide a return-air plenum, and return air is taken directly from hallway or space adjacent to furnace, all air for combustion must come from outdoors.

2.Air from outside the structure requires 1 of the following methods:

a.If combustion air is taken from outdoors through 2 vertical ducts, the openings and ducts MUST have at least 1 sq in. of free area per 4000 Btuh of total input for all equipment within the confined space. (See Fig. 4 and Table 2.)

b.If combustion air is taken from outdoors through 2 hori- zontal ducts, the openings and ducts MUST have at least 1 sq in. of free area per 2000 Btuh of total input for all equipment within the confined space. (See Fig. 4 and Table 2.)

c.If combustion air is taken from outdoors through a single opening or duct (horizontal or vertical) commencing within 12 in. of the top of the confined space, opening and duct MUST have at least 1 sq in. of free area per 3000 Btuh of the total input for all equipment within the confined space and not less than the sum of the areas of all vent connectors in the confined space. (See Fig. 4 and Table 2.) Equipment clearances to the structure shall be at least 1 in. from the sides and back and 6 in. from the front of the appliances.

When ducts are used, they must be of the same cross-sectional area as the free area of the openings to which they connect. The minimum dimension of ducts must not be less than 3 in. (See Fig. 4.)

AIR DUCTS

Step 1ÐGeneral Requirements

The duct system should be designed and sized according to accepted national standards such as those published by: Air Conditioning Contractors Association (ACCA), Sheet Metal and Air Conditioning Contractors National Association (SMACNA) or American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE). Or consult factory The Air Systems Design Guidelines reference tables available from your local distributor. The duct system should be sized to handle the required system design CFM at the design static pressure.

When a furnace is installed so that the supply ducts carry air to areas outside the space containing the furnace, the return air must also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace.

Secure ductwork with proper fasteners for type of ductwork used. Seal supply- and return-duct connections to furnace with code approved tape or duct sealer.

Flexible connections should be used between ductwork and furnace to prevent transmission of vibration. Ductwork passing through unconditioned space should be insulated to enhance system performance. When air conditioning is used, a vapor barrier is recommended.

Maintain a 1-in. clearance from combustible materials to supply air ductwork for a distance of 36 in. horizontally from the furnace. See NFPA 90B or local code for further requirements.

Step 2ÐDuctwork acoustical treatment

Metal duct systems that do not have a 90 degree elbow and 10 ft of main duct to the first branch take-off may require internal acoustical lining. As an alternative, fibrous ductwork may be used if constructed and installed in accordance with the latest edition of SMACNA construction standard on fibrous glass ducts. Both acoustical lining and fibrous ductwork shall comply with NFPA 90B as tested by UL Standard 181 for Class 1 Rigid air ducts.

5

Image 5
Contents Safety Considerations Electrostatic Discharge ESD PrecautionsUnit Size Vent Conn SHIP. WT LB → ÐDimensional Drawing ÐDimensionsElectrostatic Discharge ESD Precautions Procedure Introduction ÐClearances to CombustiblesGeneral ÐLocationHazardous Locations ÐAir For Combustion and VentilationAIR Ducts Confined SpaceÐGeneral Requirements ÐDuctwork acoustical treatmentÐSupply Air Connections → ÐMinimum Free Area Of Combustion Air OpeningDownflow Furnaces Horizontal FurnacesÐHorizontal Attic Installation ÐDownflow InstallationConstruct a Working Platform Furnace Plenum Opening Floor Opening CasingÐFurnace, Plenum, and Subbase Installed ÐHorizontal Crawlspace Installation Install FurnaceÐFilter Arrangement ÐGas PipingÐMaximum Capacity of Gas Pipe WiringÐElectrical Connections Furnace Casing Filter Size Width QuantityUnit Amps Wire Gage Length FT³ Phase AMPS² AccessoriesÐElectrical Data ÐVentingÐFurnace Control Sequence of Operation ÐStart-up, Adjustment, and Safety CheckÐFurnace Wiring Diagram Never Assume Orifice SIZE. Always Check and Verify START-UP ProceduresAdjustments Altitude BTU/CU FT600 625 Only 8001 650 675 700 725 9000 750 775 650 675 Only 700 6001 725 750 800 775 7000 825 850 875625 650 Only 675 7001 725 775 750 8000 825 850 Example ÐAltitude Derate Multiplier for U.S.AOnly 9001 700 10,000 725 750→ ÐSpeed Selector ÐGas Rate Cu Ft/HrChecklist Check Safety Controls

58ZAV specifications

The Carrier 58ZAV is a high-efficiency gas furnace that exemplifies Carrier's commitment to innovation and performance in residential heating solutions. Designed to provide optimal comfort, the 58ZAV boasts a range of features that cater to the needs of homeowners seeking reliable and energy-efficient heating systems.

One of the standout characteristics of the Carrier 58ZAV is its impressive Annual Fuel Utilization Efficiency (AFUE) rating, which often exceeds 95%. This high AFUE ratio means that the furnace converts a significant portion of its fuel into heat, ensuring minimal energy waste and lower utility bills. This efficiency aligns with modern energy standards and reflects Carrier's dedication to environmentally conscious engineering.

The 58ZAV employs a two-stage heating process, which allows for better temperature control and more consistent comfort levels throughout the home. The furnace operates on low capacity for most of the heating cycle, ensuring that it does not overheat the living spaces. When a quick boost of heat is needed, it can switch to high capacity, providing the necessary warmth efficiently.

Additionally, this gas furnace features a variable-speed blower motor. This motor adapts its speed according to the heating demand, delivering more even airflow and maintaining consistent humidity levels within the home. This adaptability not only enhances comfort but also contributes to a quieter operation, minimizing disruptive noise levels typically associated with traditional furnaces.

Incorporating advanced technology, the Carrier 58ZAV is compatible with smart thermostats and can be integrated into a home automation system. This feature allows homeowners to monitor and control their heating system remotely, optimizing energy usage and comfort from anywhere.

The furnace is designed with durability in mind, featuring a corrosion-resistant heat exchanger and other robust components that ensure long-lasting performance. Moreover, Carrier offers a range of warranties, providing peace of mind to homeowners investing in this heating solution.

Overall, the Carrier 58ZAV is a top-of-the-line gas furnace that combines efficiency, advanced technology, and comfort. With its high AFUE rating, two-stage heating process, variable-speed blower motor, and compatibility with smart home systems, it represents a modern heating solution that meets the demands of today's environmentally aware consumers. Whether for new installations or replacements, the 58ZAV stands out as a reliable choice for residential heating needs.