Carrier 58YAV instruction manual A99123b

Page 11

11

11NO PREVIOUS FAULT - Faults are erased after 48 hrs or whenever power (115v or 24v) is interrupted. Run system through a heating or cooling cycle to check system.

12BLOWER ON AFTER POWER UP (115V OR 24V) - Normal operation. Blower will run for 90 sec when furnace power is interrupted during a call for heat, R-W closed.

13LIMIT OR FLAME ROLLOUT SWITCH LOCKOUT -

Limit switch was open longer than 3 minutes. Auto-reset will occur after 3 hrs. Flame rollout switch requires manual reset.

See No. 33

14IGNITION LOCKOUT - System failed to ignite gas and prove flame in 4 attempts. Control will auto-reset in 3 hrs.

See No. 34

21GAS HEATING LOCKOUT - Turn off power and wait 5 minutes to retry.

Check for:

Stuck closed gas valve relay on control.

Miswire or short to gas valve wire.

22ABNORMAL FLAME PROVING SIGNAL - Flame was sensed while gas valve was de-energized. Inducer will run until fault is cleared.

Check for:

Stuck open gas valve solenoid or leak.

Defective control center.

23PRESSURE SWITCH WILL NOT OPEN - Check for:

Disconnected or obstructed pressure tubing.

Defective pressure switch.

24LOW-VOLTAGE FUSE IS OPEN - Check for:

Short in low-voltage wiring including thermostat leads shorting to ductwork or furnace cabinet. Disconnect thermostat leads to isolate short circuit.

31PRESSURE SWITCH WILL NOT CLOSE OR REOPEN - If open longer than 5 minutes, inducer shuts off for 15 minutes before retry.

Check for:

Proper vent sizing or pitch or sag.

Vent restrictions or high winds.

Defective inducer motor.

Low line voltage (115v).

Motor start capacitor.

Low inlet gas pressure.

Defective pressure switch or connections. If it opens after trial for ignition period, blower will come on for 90 sec recycle delay.

Inadequate combustion air.

33 LIMIT OR FLAME ROLLOUT

 

SWITCH IS OPEN - If

 

limit switch is open longer than 3

 

minutes, code changes to No. 13.

 

Check for:

 

Blower motor failure.

 

Motor start capacitor.

 

• Open flame rollout switch,

 

 

manual reset.

 

Inadequate combustion air

 

 

supply (flame rollout switch

 

 

only).

 

Dirty filter.

 

• Defective limit switch or

 

 

connections.

 

Loose blower wheel.

 

 

 

 

 

34 IGNITION PROVING FAILURE -

 

If flame is not sensed during the

 

trial for ignition period, the control

 

will repeat the ignition sequence

 

3 more times before going into

 

lockout, No. 14.

 

If flame signal is lost after trial for

 

ignition period, blower will come

 

on for 90-sec recycle delay.

 

Check for the following items first

 

before proceding to the next step.

 

• Gas valve turned off.

 

• Manual shut-off valve.

NO

Green wire must be connected

 

to furnace sheet metal.

 

To determine whether the

 

problem is in the gas valve,

 

ignitor, or flame sensor, the

 

system can be operated in the

 

component test mode to check

 

the ignitor. First, remove the

 

R thermostat connection from the

 

control center and initiate the

 

component test sequence. Does

 

the ignitor glow orange/white hot

 

by the end of the 17-sec warm-up

 

period?

 

 

 

 

 

YES

 

Unplug ignitor harness from control

 

center and inititate another

 

component test sequence. Check

NO

for 115v between pins 1 and 2 on

 

the control center. Was 115v present

 

for the 17-sec period?

 

 

 

 

 

YES

 

 

 

 

Check for continuity in the harness

 

and ignitor. Replace defective

 

component.

 

 

 

 

Reconnect the R thermostat lead

 

and set thermostat to call for heat.

NO

Connect voltmeter across gas valve

 

connections. Does gas valve

 

receive 24v?

 

 

 

 

 

YES

 

Does gas valve open and allow gas

NO

to flow?

 

 

 

 

 

YES

 

 

 

NO

Do main burners ignite?

 

 

 

 

 

YES

 

 

 

NO

Do main burners stay on?

 

 

 

 

 

YES

 

 

 

 

Allow blower to come on and repeat

 

test to check for intermittent

 

operation.

 

 

 

 

Replace control center.

Check connections. If OK, replace control center.

Check that all gas valves are turned on. Replace valve.

Check for:

Inadequate flame carryover on rough ignition.

Low inlet gas pressure.

Repeat call for heat and check flame sensor current during trial for ignition NO period. Is the DC microamps

below 0.5?

YES

Check connections and retry. If current is near typical value and control will not stay on, replace control center.

Clean flame sensor with fine sandpaper and recheck current.

Current is nominally 4.0 to 6.0 microamps.

Is current near typical value?

NO

Replace electrode.

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

NO

 

 

 

 

 

 

Will main burner ignite and stay on?

Replace control center.

 

 

 

 

 

 

 

 

YES

Fixed.

A99123b

Image 11
Contents Introduction Table of ContentsSafety Considerations Care and Maintenance Electrostatic Discharge ESD Precautions ProcedureÐCleaning and/or Replacing Air Filter ÐBlower Motor and Wheel Ðspeed SelectorÐPosition of Ignitor to Burner ÐCleaning Heat ExchangerTWO Terminal Wire Block Furnace ÐElectrical Controls and WiringPCB ÐFurnace Control Service Troubleshooting Wiring DiagramsTroubleshooting Guide A99123b 58yav3sm

58YAV specifications

The Carrier 58YAV is a high-efficiency gas furnace that has gained recognition in the HVAC industry for its performance and advanced technology. Specifically designed to meet the needs of modern homes, the 58YAV integrates various features that enhance comfort, energy efficiency, and reliability.

One of the standout characteristics of the 58YAV is its exceptional AFUE (Annual Fuel Utilization Efficiency) rating, which often reaches up to 96%. This means that the furnace converts a significant portion of fuel into heat, translating into lower energy bills and a reduced carbon footprint. The unit operates using a two-stage heating system which allows for greater temperature consistency and improved energy savings. The ability to operate at a low stage during mild conditions prevents energy wastage while providing adequate heating comfort.

The 58YAV employs advanced modulating technology that provides precise temperature control. This technology enables the furnace to adjust its heating output based on the specific demands of the home, ensuring optimal comfort without unnecessary energy consumption. Additionally, the integrated variable-speed blower motor enhances air circulation and reduces noise during operation, creating a quieter home environment.

Moreover, equipped with a smart thermostat capability, the Carrier 58YAV can be paired with Carrier’s Comfort™ series controls for enhanced programmability and remote access. This feature allows homeowners to conveniently adjust their home’s heating settings from their smartphones or other smart devices, maximizing convenience and control over their indoor environment.

The furnace also features a durable and robust cabinet design that ensures long-lasting performance. With enhanced insulation, the 58YAV minimizes operational noise and provides greater energy efficiency. Safety features, including a pressure switch and flame sensor, are integrated into the system to ensure safe and reliable operation.

In terms of installation, the Carrier 58YAV is designed to offer versatility with multiple venting options, allowing it to fit seamlessly into various home configurations. Its compact design makes it suitable for various spaces, from attics to basements.

Overall, the Carrier 58YAV is a pinnacle of modern heating technology, providing homeowners with efficient, reliable, and smart heating solutions that align with today’s energy standards. Its blend of efficiency, comfort, and innovative features establishes it as a top choice in the gas furnace market.