Carrier instruction manual Catalog No 58MEC---01SM

Page 18

58MEC

-

 

 

 

 

 

 

 

Auto

 

 

 

 

Replace

 

 

LOCKOUT

to:

 

open.

 

 

 

due

 

 

.

 

 

 

 

 

 

 

 

CIRCUITRY

lockout

failure

stuck

error.

lockout

.

 

clear

 

1

rela

check

 

 

 

y

 

repeats

 

 

 

.

 

 

 

 

 

 

hour

circuit

 

 

to

code

 

CONTROL

after

valve

 

power

 

 

 

control

 

reset

-

-

-

Reset

 

 

 

Flame

Gas

Software

 

if

 

 

 

 

 

 

 

 

45

 

 

 

 

 

 

 

OPEN

 

for:

open.

pressure

 

 

used)

 

 

 

 

 

 

 

.

SWITCH

PRESSURE

Chec

stuck

obstructed

 

switches.

LGPS

switch

 

(if

 

 

k

 

 

 

 

 

PRESSURE

HEAT

CLOSED

pressure

 

 

pressure

pressure

 

 

 

gas

 

 

-

 

or

 

 

 

 

-

 

Low

Disconnected

tube.

Miswired

Low

HEAT

HIGH

IS

heat

 

 

 

inlet

SWITCH

 

 

 

WHILE

-

-

 

-

-

LOW

 

-

 

 

-

 

 

 

 

 

 

 

 

 

 

 

43

 

 

 

 

 

 

 

 

 

 

igniter.

 

 

 

 

and

 

 

 

 

harness

component.

 

 

 

in

control.

 

 

the

 

 

 

continuity

defective

furnace

 

 

Replace

 

 

for

Replace

 

 

Check

NO

sequence.

 

YES

 

and

 

115V

period?

control

test

and

Was

from

 

1

control.

 

component

pin

 

harness

between

on

15

 

 

 

the

second

igniter

another

115V

-

for

for

L2

 

 

 

the

Unplug

initiate

Check

NEUTRAL

present

control.

 

on.

 

 

 

 

 

 

test

 

 

 

 

 

 

 

 

 

 

 

to

 

replace

 

 

turned

 

 

rough

 

 

 

repeat

 

 

 

 

 

or

 

 

 

operation.

If

 

 

valves

 

 

carryover

 

 

 

and

OK,

 

 

are

 

 

 

pressure.

 

 

 

 

 

 

 

 

 

 

 

come

 

 

 

 

 

 

 

 

 

 

 

on

intermittent

connections.

 

 

that

valve.

for:

te

gas

firing

 

blower

 

 

flame

inlet

 

for

 

 

 

gas

 

 

 

rate.

 

to

 

 

 

 

all

 

 

Inadequa

 

 

 

 

 

Check

 

 

Check

Replace

Check

ignition.Low

Proper

 

Allow

check

 

 

-

-

-

 

NO

voltmeter

 

 

 

 

NO

 

NO

 

YES

 

and

 

 

 

flow?

 

 

 

 

 

set

 

gas

 

 

 

 

 

 

 

 

 

Does

 

 

to

 

 

 

 

 

lead

Connect

 

 

gas

 

 

 

on?

 

connections.

 

YES

allow

YES

 

YES

 

thermostat

for

 

and

ignite?

stay

NO

 

heat.

 

 

 

 

 

 

 

 

 

R

call

valve

24V?

 

open

 

burners

 

burners

 

the

 

valve

 

 

 

Reconnect

to

gas

receive

 

 

main

 

main

 

 

gas

 

 

 

 

thermostat

across

valve

 

Does

 

 

Do

 

Do

 

 

 

 

 

 

 

 

 

the

 

the

 

 

and

-

replace

heat

pressure.

flame

 

 

 

 

in

 

 

 

is

 

high

 

then

 

 

 

 

 

current

nominal)

check

on

high

manifold

and

 

 

 

If

 

 

 

 

 

 

 

in

 

 

 

 

 

 

 

stay

-

 

 

 

 

 

retry.

 

repeat

 

 

carryover

 

 

 

6.0

still

 

 

 

 

 

not

operate

check

 

 

 

 

and

(4.0

on,

 

 

 

 

 

 

-

stay

 

 

heat,

burner

 

 

 

connections

value

will

burners

 

 

 

will

burners

to

checklocation.

 

 

not

 

-

 

 

 

 

 

typical

 

 

If

low

 

 

 

 

Check

near

burners

heat.

switch

 

sensor

 

control.

 

 

 

 

 

If

 

 

OK,

 

 

 

 

 

 

 

 

 

If

 

 

 

NO

 

 

 

 

 

 

 

 

sensor

the

 

 

 

 

and

4.0

 

 

 

 

 

 

to

 

 

Is

 

 

 

 

wool

 

 

flame

period.

 

 

 

 

is

 

 

 

 

 

steel

current

 

check

ignition

0.5?

 

YES

 

fine

 

 

 

Nominal

 

and

for

below

 

 

 

with

 

 

 

 

 

 

heat

 

 

 

sensor

 

 

trial

microamps

 

 

 

current.

microamps.

call

during

 

 

 

flame

for

 

 

 

 

 

 

 

 

 

Repeat

current

DC

 

 

 

Clean

 

recheck6.0

 

 

NO

 

 

 

 

 

 

 

electrode.

 

control.

 

 

furnace

 

Replace

 

Replace

 

NO

 

NO

 

 

 

on?

 

value?

YES

stay

YES

and

typical

 

ignite

 

 

burners

 

near

 

 

current

 

main

Fixed.

Is

 

Will

 

 

YES

 

DID

open

off

 

 

off

 

 

 

 

 

 

 

 

 

 

the

 

 

 

 

 

 

off.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in

 

 

 

 

 

 

of

 

 

 

shuts

opens

blower

-

 

 

 

.

 

pressure

 

 

 

 

 

 

until

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ignition

ignition

lockout

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

end

 

 

 

 

 

 

used)

 

 

 

 

 

 

 

 

 

If

 

 

 

 

 

 

 

 

 

 

 

 

 

If

 

will

delay.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

If

 

 

 

blower

 

 

 

supply.

 

 

 

 

 

Indicates

open.

 

is

minutes,

open

 

shuts

manual

 

system.

 

 

capacitor.

supply.

 

 

 

flame

 

 

 

during

before

 

 

 

connected

 

grounded.

is

sensor

 

igniter.

connection

 

the

 

 

 

 

 

 

 

 

 

LGPS

 

 

 

 

 

 

#33

 

 

connections.

 

 

 

 

 

 

 

blower

-

 

 

 

 

problem

the

 

 

 

REOPENED

inducer

If

period,

 

 

.

obstructed

 

 

 

 

or

whichever

 

 

 

 

 

 

for

the

before

lost

off

 

 

 

 

the

the

Does

the

iod?

y.

selected

 

 

(115V)

air

 

switch.

 

 

is

minutes

3

#13.

code

il

requires

 

duct

 

air

open)

 

 

 

FAILURE

the

repeat

is

blower

first

step.

 

 

be

 

or

in

to

 

retr

 

 

(if

 

 

 

 

switch

than

 

 

or

 

 

 

 

 

 

 

 

 

 

 

not

the

 

 

 

 

by

up

PRESSURE

 

 

 

combustion

motor.

 

 

 

 

 

 

blower

 

 

 

 

combustion

 

 

 

 

trial

 

signal

period,

items

 

 

MUST

metal.

be

 

flame

operated

check

thermostat

initiate

sequence.

per

nutes,

ore

delay

the

 

sizing.

voltage

pressure

pressure

 

 

FAULT

rollout

4

remakes

longer

lockout

status

unt

switch

 

restricted

wheel.

or

motor

switch

 

.

 

PROVING

during

will

times

selected

next

off.

valve.

must

whether

igniter,

mode

orange/white

-

OR

bef

-

for:

or

inducer

wind.

vent.

for

flash

 

switch

blower

 

sizing

 

control

 

flame

delay

following

turned

wire

sheet

be

and

warm

mi

on

for

Disconnectedtubing.

to

for:

.

wind.

more

the

off

R

 

5

 

blower

on

Check

 

 

gas

Inadequate

CIRCUIT

 

run

open

 

min.

lout

Check

or

 

 

vent

 

 

If

-

the

to

-

Green/Yellow

 

 

can

test

the

control

test

 

HEAT

 

than

15

Proper

Low

Low

Defective

Defective

Excessive

Restricted

flame

 

 

3

to

Dirty

Loose

Inadequate

(flame

Restricted

Proper

Excessive

not

3

occurs.

on

Manual

to

Flame

determine

gas

remove

15

 

 

will

 

If

 

 

 

rol

Defective

Defective

 

the

 

blower

for

the

 

Gas

system

 

 

ow

CLOSE

minutes

come

vent

inducer

inlet

 

 

 

 

 

 

switch

changes

than

continues

filter

blower

 

 

 

rollout

 

vent

 

IGNITION

sensed

sequence

 

 

proceeding

valve

shut

 

furnace

sensor

 

valve,

 

nent

 

component

second

-

longer

 

during

delay.

 

 

 

 

 

 

 

 

 

LIMIT

or

Blower

longer.

Flame

reset.

 

 

 

 

 

 

 

 

 

period,

 

 

on

Check

 

 

 

 

 

 

 

the

gl

LOW

NOT

for

will

-

-

-

-

-

-

-

-

-

limit

open

code

less

-

-

-

-

-

 

-

-

-

is

#14

the

come

-

-

-

 

-

To

the

the

compo

First

from

igniter

the

32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

34

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LED

be

24V

a

to

 

 

off

call

-

delay

 

switch

 

33.

reset.

to

.

See

 

 

 

 

 

 

 

 

-

is

 

 

 

 

 

 

 

 

 

 

 

OR

 

 

 

 

 

codes

 

 

 

 

 

-

a

(R

 

 

 

 

 

 

 

 

 

 

SIGNAL

de

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPEN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

also

or

 

cycle

 

UP

 

 

when

on

Lockout

code

 

failed

attempts

hours.

 

Turn

retry.

 

on

 

wire.

is

fault

 

 

 

 

IS

 

 

 

leads

 

 

 

 

 

 

 

 

can

5V

 

 

 

 

 

blower

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

through

 

 

 

operation.

 

during

 

-

 

 

 

 

manual

 

 

 

 

off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

voltage

mostat

 

 

SWITCH

 

 

 

 

 

Stored

On

codes

(11

cooling

 

POWER

selected

or

blower

rollout

minutes.

See

System

in

3

 

to

 

relay

 

valve

PROVING

valve

until

 

valve.

NOT

 

closed.

FUSE

 

thermostat

 

OR

 

defective.

 

 

hours.

system

 

Normal

up

closed)

LOCKOUT

flame

hours.

requires

e

after

 

LOCKOUT

minutes

 

 

gas

run

 

DID

tube.

 

y

ther

 

for:

 

 

CODE

wer

or

 

 

the

flam

 

 

valve

 

gas

 

gas

VOLTAGE

 

secondar

including

circuit.

PRESSURE

CLOSE

miswired.

 

us

po

heat,

 

AFTER

 

during

3

3

OUT

prove

reset

 

 

 

-

while

will

 

leaky

SWITCH

pressure

stuck

 

 

 

be

32.

72

stat

ver

Run

 

the

 

W/W1

limit

than

after

switch

 

 

gas

 

short

FLAME

 

for:

for:

 

 

may

 

after

 

 

for

is

 

 

-

34.

5

 

 

 

 

 

 

 

 

-

code

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

or

 

in

 

 

 

 

 

 

 

 

 

powered

(R

 

the

 

 

 

 

 

 

 

.

or

 

proved

 

Check

 

 

 

switch

 

Disconnect

 

 

 

Check

 

 

 

 

 

 

 

high

 

 

 

 

unit

 

 

 

reset

 

 

and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

relay

 

 

PREVIOUS

 

 

 

 

 

 

 

24V)

 

 

 

 

CIRCUIT

or

 

 

 

LOCK

 

auto

 

 

 

 

 

 

to

 

 

Inducer

 

 

 

 

 

 

 

 

 

 

short

 

NOT

 

 

 

 

erased

stored

whene

interrupted.

heat,

system.

ON

runs

 

-

opens)

 

longer

 

rollout

 

code

HEATING

wait

 

 

 

 

 

 

 

open

 

 

 

 

Check

circuit

wiring

 

 

 

 

is

status

 

OR

if

 

 

 

 

gas

 

and

for:

k

 

 

 

is

 

 

for:

 

 

 

 

 

-

DID

 

 

valve

 

 

 

 

BLOWER

 

 

heat

 

 

if

-

 

IGNITION

 

will

 

 

 

 

closed

control

 

ABNORMAL

 

energized.cleared.

 

PRESSURECheck

 

 

SECONDARY

 

 

isolate

 

RELAYREOPENED

 

 

 

 

 

boards

erased

-

 

(115V

Blower

 

W/W1period.

LIMIT

occurs

is

auto

Flame

ignite

Controlstatus

GAS

power

Check

-

-

Flame

-

-

-

OPEN

-

(24V)

leads.

HIGH

-

-

-

NO

are

is

lowcheck

delay,

for

will

to

 

 

 

open

 

 

 

 

 

 

 

 

 

Stuc

Miswire

 

 

 

 

Stuck

 

Obstructed

Pressure

 

 

Short

 

 

 

Control

Gas

See

11

 

 

 

 

 

 

12

 

 

 

 

 

13

 

 

 

 

14

 

 

 

21

 

 

 

 

 

22

 

 

 

 

23

 

 

24

 

 

 

 

 

31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A05095

Copyright 2009 Carrier Corp. S

7310 W. Morris St. S

Indianapolis, IN

46231

 

 

Printed in U.S.A.

 

Edition Date: 09/09

 

 

 

 

 

 

 

Catalog No: 58MEC---01SM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

 

 

 

 

 

 

 

Replaces: NEW

 

 

 

 

 

 

18

Image 18
Contents Table of Contents Safety ConsiderationsElectrostatic Discharge ESD Precautions GeneralUnit Damage Hazard Care and Maintenance Cleaning and/or Replacing Air FilterBlower Motor and Wheel Maintenance Bottom Filter Arrangement Cleaning Burners Electrical Shock HazardUnit Component Electrical Short Hazard FIRE, EXPLOSION, Unit Damage HazardCleaning Heat Exchangers Unit MAY not OperateCombustion-Air Intake Housing Gasket Repair Flushing Collector Box and Drainage SystemTube Routing Servicing Hot Surface Igniter Burn HazardWinterizing Electrical Controls and WiringChecking Heat Tape Operation If Applicable Unit and Property Damage HazardField Wiring Wiring Diagram TroubleshootingStatus Codes Component Test Electrical Shock and Unit Operation HazardService Wiring Diagram Troubleshooting Guide TWO-STAGE Catalog No 58MEC---01SM