c.Use of an oversized nozzle input.
d.Pump pressure over values listed in Table 10.
5.The CO2 and stack temperature instruments enable you to obtain data required to determine thermal efficiency of fur-
nace.
6.An oil filter should be installed as close to burner as possible with ALL oil burners and is essential on lower firing rate burners. We recommend the use of a low pressure drop oil filter such as the General Filter, Inc. model
→7. The oil pressure regulator is factory set to give oil pressure of 100 psi for the model having 105,000 BTUH input and 100 psi for the model having 119,000 BTUH input. The firing rate noted on nameplate may be obtained using the nozzles and pump pressures indicated in Table 10.
→Table 10—Burner Input and Nozzle Size at 100 psi
Pump Pressure
FURNACE | INPUT |
| REAL PUMP | SPECIFICATION | |
INPUT | NOZZLE | ||||
USGPH | PRESSURE | PUMP PRESSURE | |||
(BTUH) |
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70,000 | 0.50 | 100 | 100 | ||
91,000 | 0.65 | 140 | 140 | ||
105,000 | 0.75 | 133 | 130 | ||
120,000 | 0.85 | 128 | 130 | ||
140,000 | 1.00 | 138 | 140 | ||
155,000 | 1.10 | 167 | 170 |
8.On a new installation, air entrapped in oil line leading from tank to nozzle must be thoroughly purged in order to prevent excessive after drip. The oil pump is provided with a special fitting which allows purging of any air between tank and oil pump. The proper procedure for performing this operation is as follows:
a.Place a piece of clear plastic 1/4 in. diameter tubing over purge fitting on oil pump.
b.Start oil burner, then open purge fitting and allow burner to run until purge tube is completely free of air bubbles.
c.Tighten purge fitting. Allow oil to run to nozzle and fire burner.
d.If purging takes longer than 15 sec and no flame has been established, burner stops. Push reset button on front of primary control to restart burner.
e.For detailed information on operation of primary control, refer to instructions included with furnace.
After all the setup procedures mentioned above have been com- pleted, the burner should be allowed to operate and an inspection mirror should be used to observe the flame pattern at tip of nozzle. Any irregularities such as burning to 1 side or pulsating flame patterns should be corrected by changing nozzle.
Step 3—Fan Adjustment Check
This furnace is equipped with a
When operating furnace in heating mode, static pressure and temperature rise
Adjust fan speed ACCORDING TO OIL INPUT SELECTED so that temperature rise is within rise range specified on rating plate. (See Table 11.) Consult wiring diagram for speed changes on
Table 11—Speed Selection
UNIT | FURNACE | RECOMMENDED | |
INPUT | BLOWER | ||
SIZE | |||
(BTUH) | SPEED | ||
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70,000/119,000 | |||
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91,000/140,000 | |||
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105,000/154,000 | High | ||
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To adjust fan off time, set DIP switches on control board to obtain desired timing. (See Fig. 5.)
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A95115
Fig. 5—Fan Off Time DIP Switch Settings (Black Box Represents Switch Position)
Step 4—Limit Control Check
After furnace has been in operation for at least 15 minutes, restrict
Remove restriction, and burner should come back on in a few minutes.
Step 5—For Year-Round Air Conditioning
This furnace is designed for use in conjunction with cooling equipment to provide
Step
The blower speed is factory set to deliver required airflow at normal duct static pressure.
Step 7—Cooling
The blower speed may be field adjusted to deliver required airflow for cooling application. (See Table 12.)
Step 8—Constant Blower Switch
This furnace is equipped with a constant
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