White Rodgers 21D83M-843 Installation, When replacing original 63K8901 board

Page 4

INSTALLATION

TABLE 1

Type

Existing

Replacement

 

Control Board

Control Board

 

COOL-H

COOL

 

HEAT-H

HEAT

 

PARK (2)

PARK (2)

L1

EAC-H

EAC

120 VAC

LINE-H

LINE

 

XFMR-H

XFMR

 

HUM-H

HUM

 

NONE

FAN

 

LINE-N

 

Neutral

HUM-N

Neutral

EAC-N

120 VAC

120 VAC

XFMR-N

(5)

 

 

CIR-N

 

Flame Sense

E33

FS

PROCEDURE 2

REPLACING 24L8501, 50A62-120, 50A62-121, 50A62-820, 56L8301, 63K8901 or 97L4801

over the marks. Use the mounting panel as a template to drill 3/16" holes through each of the holes marked "A". Install the replacement control in the freshly drilled holes in the blower access panel.Use aluminum tape to seal the unused holes.

B. When replacing original 63K8901 board in

downflow applications – Look at the existing

control board holes as if the unit were installed

in the upflow position. Make a mark 5/8"

ABOVE each of the existing mounting holes.

Position the provided mounting panel so that

the holes marked "C" in figure 1, page 3 are

over the marks. Use the mounting panel as a

template to drill 3/16" holes through each of

the holes marked "A". Install the replacement

control in the freshly drilled holes in the blower

access panel. Use aluminum tape to seal the

unused holes.

C. All other units – Position the provided

mounting panel so that the arrow on the

front of the panel is pointing up. Position the

replacement 50A66-843 ignition control board

over the holes marked "A" in figure 1, page 3.

Mounting panel

Wiring harness (9-pin to 12-pin)

Optional 4" blue wire to connect to Transformer (TH)

Wiring harness (4-pin to 6-pin)

GND

Transformer

Circuit breaker in series between Pin 3 and Trans- former (TH)

Insert the replacement control stand-off

fasteners into the holes in the mounting panel.

80UHG, 90UGF, G23, G26, GHR26, G32,

GHR32, G40, G41, G50, G51, G60 and G61

units – Insert the four provided stand-off

fasteners into the back of the mounting panel in

the holes marked "B" in figure 1. 80MGF, G24M

and G27M units – Insert the four provided

stand-off fasteners into the back of the mounting

panel into the holes marked "C" in figure 1.

Insert the replacement control board assembly

into the existing holes in the control box or

blower panel.

5. Insert provided circuit breaker in series between

the blue wire on Pin 3 of the wiring harness (9-pin

to 12-pin) and the blue transformer wire. Optional

4" blue wire provided for transformers that have a

quick-connect terminal.

6. Connect the provided 9-pin to 12-pin wiring

Photo 2

1.Disconnect all electrical power and shut off the gas supply to the furnace.

2.Remove the access panel.

3.Disconnect wiring and remove existing ignition control board from the control box.

4.A. When replacing original 63K8901 board

 

harness to the unit 9-pin connector.

7.

Connect the provided 4-pin to 6-pin wiring harness

 

to the unit 6-pin connector.

8.

Connect the yellow wire from position 6 on the 12-

 

pin connector to the yellow transformer wire.

9.

Connect GND wire to equipment ground.

10.

Connect the remaining 120 VAC hot and neutral

 

wires and the flame sense wire to the replacement

4

in upflow or horizontal applications or downflow applications – Look at the existing control board holes as if the unit were installed in the upflow position. Make a mark 1" to the

right of each of the existing mounting holes. Position the provided mounting panel so that the holes marked "C" in figure 1, page 3 are

 

control per table 2, page 5 .

11.

Affix wiring diagram 5001-6972 adjacent to the

 

existing unit wiring diagram

12.

Replace the access panel.

13.

Restore the electrical power and gas supply. Refer

 

to the furnace installation instructions for start-up

 

and check-out procedures.

Image 4
Contents Precautions Installation InstructionsDescription Specifications Electrical Ratings @ 77F 25C Operating Temperature RangeTiming Specifications Humidity RangeInstallation Procedure Mounting PanelFire Hazard Shock HazardInstallation When replacing original 63K8901 boardDownflow applications Look at the existing 80UHG, 90UGF, G23, G26, GHR26, G32Option Switches Heat ModeOption Switch Positions OperationSystem Lockout and Diagnostic Features Cool ModeManual FAN on Mode System Lockout FeaturesSimultaneous Simultaneous slow Slow flash Flash SimultaneousFast flash Slow flash

21D83M-843 specifications

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