Lochinvar SCH-I-O operation manual Clamp ring screw connections Flat seal screw connections

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6 System Start-up (continued)

Close the fill/flush valve (forward flow) and switch off the filling and flushing pump.

Open return ball valve (by turning the blue thermometer handle 90° counter-clockwise until it stops).

The solar system features an air separator. Open the bleeder valve until the solar liquid exits free of air bubbles.

Only if collector bleeder is installed: Bleed the system on the collector until the solar liquid exits free of bubbles.

If necessary, increase the test pressure again to 60 psi and check the system for leaks. If the pressure gauge shows the pressure dropping substantially, you have a leak in the system.

Set the operating pressure to 60 psi as prescribed by the system manufacturer.

Start up the circulation pump at maximum speed and allow liquid to circulate for at least 15 min.

Remove the filling station hoses and screw the caps on the flushing and filling valves.

Check the system again for leaks. Use the red and blue thermometer handles to fully open the forward flow and return ball valves.

Activate speed control on solar control unit. The highest speed level should be set on the pump (phase control).

Note: The minimum speed set on the solar control unit must not fall below the pump’s minimum nominal speed. Note instructions for pump and solar control unit.

Once the installation settings have been completed and checked, fit the solar station’s front insulation shell.

Refer to the collector manufacturer’s recommendations for minimum flow requirements.

Clamp ring screw connections

SCH Collectors Installation & Operation Manual

Flat seal screw connections

All pre-fitted solar station screw connections are firmly tightened in the factory so that they do not need to be retightened.

Torque levels when tightening flat seal screw connections using AFM 34 flat seals, s = 2mm.

3/4" screw connection 26 Ft. lb

1" screw connection 40 Ft. lb

1 1/4" screw connection 66 Ft. lb

1 1/2" screw connection 96 Ft. lb

Operation, multi-function ball valve and check valve

The forward flow ball valve must be open for filling, flushing and bleeding solar systems with a filling and flushing pump. The return ball valve should be closed.

Both flow checks should be opened in order to bleed the solar system (thermometer handles in 45° position).

The two mult-function ball valves must be fully open in order to bleed the solar system (turn the red and blue thermometer handles counter-clockwise until the stop is reached).

Figure 6-1Forward flow multi-functioning instruments

SETTING FOR OPERATIONS,

DRAINING

SERVICE

FILLING, FLUSHING, DRAINING

FLOW CHECK OPEN

BALL VALVE

FLOW CHECK CLOSED

BALL VALVE 1/2 OPEN

CLOSED

BALL VALVE OPEN

 

 

Figure 6-2Return multi-functioning instruments

Cut the copper pipe to length and deburr.

First, slide the clamp ring nut over the pipe, then clamp the ring itself.

Insert the prepared pipe into the screw connection until its stop is reached.

Tighten clamp ring nut by hand.

Use open-ended wrench to tighten clamp ring screw connection (approximately 33 ft. lb.), retighten if necessary.

When tightening the clamp ring screw connection, use two wrenches–using one wrench to prevent the pumping station from turning.

SETTING FOR OPERATIONS

DRAINING

SERVICE, FILLING FLUSHING

FLOW CHECK CLOSED

FLOW CHECK OPEN

BALL VALVE CLOSED

BALL VALVE OPEN

 

BALL VALVE 1/2 OPEN

 

41

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Contents Installation & Operation Manual SCH Collectors Contents SCH mounting hardware + hydraulic connection kits Technical dataIntroduction SCH Collector How it worksRepresent increased loading additional Dismantling and Disposal Array options Location3SCH Parallel Installations Installation positionsWhat to avoid Handling and storingRoof attachment types Roof Attachment InstallationParallel Roof attachment quantities for SCH collectors snow loading1Spacing Distance Spacing DistanceInstall double hanger bolt Installation of roof attachment typesDouble hanger bolt for universal fastening #SRM20001 Unpacking and checking parts4A Install Double Hanger Bolt Components Rafter anchor for roof tiles #SRM20003 & #SRM20004 Install rafter anchorFlat tile hook #SRM20005 8Install Rafter Anchor12Grind Tiles if necessary / Install Hex Bolt Install flat tile hookJoint clamp #SRM20006 Install joint clampUniversal cable securing kit #SRM20012 Install cable securing kit20 Cable Angle Flange plate shingle standard #SRM2000722Caulk Around Perimeter of Flange Plate Install flange plate shingle standardFlange plate shingle raised #SRM20008 Install flange plate shingle raisedUnpacking and checking parts Corrugated metal roof attachment #SRM2001330Install Rubber Seals Install metal roof attachmentWave roof attachment #SRM20014 & #SRM20015 Install wave roof attachment36Attach Wave Roof Attachment Assembly and Hex Bolt Install anchor bolt38Pre-Drill 10 mm Hole & Attach to Concrete Horizontal bar lengths Collector InstallationSCH parallel mounting instructions 2AInstall Horizontal BarsSide installations 17 Install Plug SCH inclined / non-south facing roof mounting instructions 20Install Horizontal Bars25Lifting Rings Collectors SCH A-frame dimensions Parallel installation Hydraulic expansion kits Hydraulic ConnectionsHydraulic connection kits Connection Expansion SET, Side by SIDE, Parallel Model no Recommended Flow GPM Pressure Drop FT of HD Filling, flushing and bleeding System Start-upOperation, multi-function ball valve and check valve Clamp ring screw connections Flat seal screw connectionsFluid installation MaintenanceAddress reported problems Freezing and boiling points of Aqueous SolutionsPump / control function Control settingsSolar circuit Collector

SCH-I-O specifications

Lochinvar SCH-I-O is a state-of-the-art water heater designed for both residential and commercial applications. This innovative unit is engineered to deliver high efficiency and robust performance while maintaining a compact footprint. One of its standout features is its advanced stainless steel construction, which not only enhances durability but also contributes to the overall efficiency of the heating process.

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The Lochinvar SCH-I-O also incorporates Lochinvar's patented "Copper Heat Exchanger" technology, which maximizes heat transfer while minimizing scale build-up. This innovation not only improves efficiency but also extends the lifespan of the unit. With its low NOx emissions, the SCH-I-O adheres to stringent environmental regulations, making it an eco-friendly option for water heating needs.

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In addition to its impressive performance metrics, the Lochinvar SCH-I-O is designed with safety in mind. It features multiple safety mechanisms, including high-temperature limit controls and a lock-out function to prevent unsafe operating conditions. These safety features, coupled with its reliable engineering, make the SCH-I-O a trusted choice for many heating professionals and property owners.

The Lochinvar SCH-I-O represents a significant advancement in water heating technology, combining efficiency, advanced control systems, and safety features into one powerful solution. As energy costs continue to rise, investing in such cutting-edge technology not only benefits users' wallets but also promotes sustainable environmental practices. With its robust capabilities, the SCH-I-O stands out as a leading option for dependable hot water heating solutions.