Burnham AL SL warranty Installation Checklist, Inspecting and Preparing the Water Heater

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qRun all 24VAC wiring thru the square notch on bottom of TPI case. (See TPI Diagram 3)

qIncoming 24VAC power must be connected to 24VAC connectors on the bottom right corner of TPI control. (See TPI Diagram 3)

qConnect control wiring to PUMP/TT normally open relay connections (rated for both 24V and 110V wiring) on the bottom left corner of TPI control. (See TPI Diagram 3)

qAll and only 110VAC wiring must go through an appropriate chase nipple installed in the knockout at bottom of TPI case.

qBe certain to replace TPI cover using Black Screw provided.

INSTALLATION CHECKLIST

A.INSPECTING AND PREPARING THE WATER HEATER

q Remove the cardboard box, which comes packaged with the heater. It should contain the following: TPI thermostat, T&P valve and a “Tee”, foamed lid and screws.

B.LOCATION

q Solid foundation and dry location.

q Protect heater water lines from freezing. q Area free of flammable vapors.

q Sufficient room to service heater.

q Not in close proximity to wood burning stove. q Where leak will not damage property.

C.PROTECTION FROM WATER DAMAGE

q Be sure to make provisions to protect area from water damage if a leak should occur in the tank or connected fittings.

D.RELIEF VALVE

q Warning: Improper installation will present potential hazard to life and property. q Check to be sure that proper relief valve requirements are met.

q T&P installed as shown in Figures 1 and 2.

q 3/4” discharge pipe – properly protected from freezing and restrictions. q No valve between tank and relief valve or in drain line.

q Provision for hot water discharge from relief valve.

E.INSTALLING THE REMOVABLE HEAT EXCHANGER

q Heat Exchanger is installed at the factory except for the AL119SL. The following is provided for ser- vicing.

q Insert heat exchanger with plastic o-ring housing.

q WARNING: Plastic o-ring housing must be installed properly. (See Figure 3). q For proper installation of Heat Exchanger See Figure 3.

F.WATER SUPPLY CONNECTIONS (See Figure 1 & 2). q Do not over tighten brass threads.

q Mark the water shutoff for future reference.

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Contents Indirect Fired Water Heater Including Warranty InformationGeneral Information Specifications & RatingsIndex Protection from Water Damage Installation GuidelinesInspecting and Preparing the Water Heater LocationWater Supply Connections Installing the Removable Heat ExchangerFilling the Heater TPI Thermostat InstallationTPI Wiring Controls Boiler Supply ConnectionsInstallation Checklist Wiring Service InformationWater Temperature Regulation Temperature Adjustment Water Temperature ControlsEmergency TPI Control Diagram TPI Control Diagram Installation Diagram Using Separate Circulator Installation Diagram Using Zone ValvesCoil Detail & Tightening Sequence Wiring for Burner Control L8148E Circulator & Burner Control Wiring DiagramsWiring for 3 Wire Zone Valve Zone Valve Wiring DiagramsWiring for 4 Zone Valve Switching relay Wiring Diagrams Switching Relay SR-504 with Priority Option Switching relay Wiring Diagrams con’tSales Support HOW to Obtain Service AssistanceTEN 10 Year Limited Tank Replacement Warranty Duration 10/2/1 Limited WarrantyExclusions and Limitations ONE 1 Year Limited Parts WarrantyModel & Serial Number Information Page Page Alliance SL Water Heater Serial Number 9 Digits Optional Lifetime Warranty Registration Card