Saab 9-3 M03 installation instructions 10 12 788, Tightening torque 9 Nm 6.5 lbf ft

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F920A017

27Fit the hose clips (including the old clip) onto the new coolant hoses. Connect the hose/pipe assembly between the thermostat housing con- nection and the heat exchanger connection nearest to the expansion tank. Do not screw the assembly to the bulkhead.

31Protect the suspension turret and from above manoeuvre the heater into place on its mount- ing.

Note

The connector mounting can be bent slightly to facilitate assembly.

Important

The heat shield on the hose should be slid towards the thermostat housing so that the hose clip fits into the cut-out in the heat shield.

28 Connect the other coolant hose to the heat exchanger connection.

29 Remove the control valve (APC valve) and remove the crankcase ventilation hose from the turbo compressor.

30Remove the plugs from the heater inlet and out- let ports. Push aside the cable tie holding the heater connector and detach the connector from its mounting on the heater.

Tightening torque 9 Nm (6.5 lbf ft)

Bend the connector mounting back into its orig- inal shape.

32Fit the connector into its mounting and reposi- tion the cable tie around the connector.

33Connect the lower coolant hose to the heater and tighten the hose clip.

34Connect the upper coolant hose to the heater and tighten the hose clip.

35Attach the coolant pipe mounting to the brake pipe cover plate on the bulkhead.

36Connect the crankcase ventilation hose to the turbo compressor and fit the control valve (APC valve)

37Connect the inlet hose of the heater to the fixing in the hole in the longitudinal frame member.

Important

Check that the drainage hose is free from the intake hose. If the wiring harness channel on the heater is severely bent the drainage can be affect- ed.

Saab 9-3 M03-

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Contents Saab 9-3 M03 Engine/cabin heater12 788 Heater mounting kit12 788 928 Electrical connection kit 12 788 928 Reduction of fuel pressure Emptying the fuel tankF920A014 Tightening torque 4 Nm 3 lbf ft Tightening torque 24 Nm 18 lbf ftFit the heater mounting bracket to the bulkhead 10 12 788 Tightening torque 9 Nm 6.5 lbf ft38 38 38 12 12 788 4343F920A020 14 12 788 Tightening torque 5 Nm 3.5 lbf ft Tightening torque 22 Nm 16.5 lbf ft12 788

9-3 M03 specifications

The Saab 9-3 M03, introduced in 2003, is a compact executive car that reflects the Swedish automaker's legacy of innovation, design, and performance. Built on the GM Epsilon platform, the 9-3 M03 emerged as a versatile contender in its segment, blending sporty characteristics with everyday practicality.

One of the standout features of the Saab 9-3 M03 is its distinctive design. The car boasts sleek lines and an aerodynamic profile that enhances both its aesthetic appeal and fuel efficiency. The front of the vehicle is characterized by the iconic Saab grille, complemented by sharp headlights that contribute to its aggressive demeanor. Additionally, the hatchback and sedan variants offer different styling options, catering to a range of consumer preferences.

Under the hood, the 9-3 M03 offers a variety of engine options, including 1.8T, 2.0T, and 2.8 V6 turbocharged engines. The 1.8-liter engine produces a robust 150 hp, providing a balanced blend of performance and fuel economy. The 2.0-liter engine, available in both naturally aspirated and turbocharged versions, delivers 175 hp and 210 hp respectively, while the powerful 2.8 V6 turbo offers an exhilarating 250 hp. With power being efficiently transmitted through either a six-speed manual or a five-speed automatic transmission, drivers can expect a dynamic and engaging driving experience.

Technologically, the Saab 9-3 M03 is equipped with advanced features that enhance both safety and comfort. It includes an innovative Saab Active Head Restraint system that significantly reduces the risk of whiplash injuries. The vehicle is also equipped with electronic stability control, anti-lock brakes, and a comprehensive airbag system, ensuring a high level of occupant protection.

In terms of interior comfort, the 9-3 M03 is a model of ergonomic design. The cockpit is driver-focused, with easy-to-reach controls and a layout that promotes a stress-free driving experience. High-quality materials and an array of customization options allow for a tailored ambiance. The sound system, featuring options from premium brands, ensures an enjoyable ride.

The 9-3 M03 successfully embodies Saab's philosophy of combining performance with practicality, while offering a range of features that cater to a diverse audience. It stands as a unique offering in the compact executive car market, effectively appealing to those who appreciate Scandinavian design and engineering excellence.
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