Saab 9-3 M03 Tightening torque 4 Nm 3 lbf ft, Tightening torque 24 Nm 18 lbf ft

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8 12 788 928

9 7

8

8

1011

7Unplug the connector at the front of the fuel tank and detach the wiring harness from its mounting.

8Place a pillar jack under the fuel tank and undo the tank mounting straps.

9Separate the fuel lines using tool 83 95 261 and plug the fuel line tank connections in order to prevent fuel spill.

10Remove the filler pipe hose from the fuel tank.

11Carefully lower the fuel tank until the joint in the carbon filter vent hose becomes accessible. Separate the joint in the carbon filter vent hose and the joint in the fuel filler vent hose.

12Lower the fuel tank completely and lift away to a work bench.

13Mark the position of the hole where the heater fuel pipe is to be inserted.

14Drill a 10.5 mm hole in the tank.

Important

Be careful to prevent drill swarf from falling into the tank.

15Push the fuel pipe into the tank until the seal locates against the tank and fasten the pipe to the other fuel lines with a cable tie on each side of the fuel line holder.

14

15

37mm

94mm

F920A015

16Remove the hose which is connected to the fuel filler pipe ( the hose clip must be split with a saw) and fit the hose from the set.

Tightening torque 4 Nm (3 lbf ft)

17Place the fuel tank on a pillar jack, lift the tank slightly and connect the fuel filler vent hose. Lift the fuel tank completely and connect the remaining fuel lines.

18Fit the fuel tank mounting straps.

Tightening torque 24 Nm (18 lbf ft)

19Plug in the connector at the front of the fuel tank and fit the wiring harness into its mounting.

20Fit the drain plug in the bottom of the coolant pump.

21Lower the vehicle until it is just over the floor.

Saab 9-3 M03-

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Contents Saab 9-3 M03 Engine/cabin heater12 788 Heater mounting kit12 788 928 Electrical connection kit 12 788 928 Reduction of fuel pressure Emptying the fuel tankF920A014 Tightening torque 4 Nm 3 lbf ft Tightening torque 24 Nm 18 lbf ftFit the heater mounting bracket to the bulkhead 10 12 788 Tightening torque 9 Nm 6.5 lbf ft38 38 38 12 12 788 4343F920A020 14 12 788 Tightening torque 5 Nm 3.5 lbf ft Tightening torque 22 Nm 16.5 lbf ft12 788

9-3 M03 specifications

The Saab 9-3 M03, introduced in 2003, is a compact executive car that reflects the Swedish automaker's legacy of innovation, design, and performance. Built on the GM Epsilon platform, the 9-3 M03 emerged as a versatile contender in its segment, blending sporty characteristics with everyday practicality.

One of the standout features of the Saab 9-3 M03 is its distinctive design. The car boasts sleek lines and an aerodynamic profile that enhances both its aesthetic appeal and fuel efficiency. The front of the vehicle is characterized by the iconic Saab grille, complemented by sharp headlights that contribute to its aggressive demeanor. Additionally, the hatchback and sedan variants offer different styling options, catering to a range of consumer preferences.

Under the hood, the 9-3 M03 offers a variety of engine options, including 1.8T, 2.0T, and 2.8 V6 turbocharged engines. The 1.8-liter engine produces a robust 150 hp, providing a balanced blend of performance and fuel economy. The 2.0-liter engine, available in both naturally aspirated and turbocharged versions, delivers 175 hp and 210 hp respectively, while the powerful 2.8 V6 turbo offers an exhilarating 250 hp. With power being efficiently transmitted through either a six-speed manual or a five-speed automatic transmission, drivers can expect a dynamic and engaging driving experience.

Technologically, the Saab 9-3 M03 is equipped with advanced features that enhance both safety and comfort. It includes an innovative Saab Active Head Restraint system that significantly reduces the risk of whiplash injuries. The vehicle is also equipped with electronic stability control, anti-lock brakes, and a comprehensive airbag system, ensuring a high level of occupant protection.

In terms of interior comfort, the 9-3 M03 is a model of ergonomic design. The cockpit is driver-focused, with easy-to-reach controls and a layout that promotes a stress-free driving experience. High-quality materials and an array of customization options allow for a tailored ambiance. The sound system, featuring options from premium brands, ensures an enjoyable ride.

The 9-3 M03 successfully embodies Saab's philosophy of combining performance with practicality, while offering a range of features that cater to a diverse audience. It stands as a unique offering in the compact executive car market, effectively appealing to those who appreciate Scandinavian design and engineering excellence.
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