Sterling Power Products 30F to 65F Sequence of Operation, Chilled Water Circuit

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Sequence of Operation

 

 

IMPORTANT!

The SMC unit has a leaving water temperature range of 30°F (-1°C) to 65°F (18°C). Do not attempt to run the SMC unit outside this temperature range or damage to the unit may occur.

When operating the SMC unit between 30°F (-1°C) and 40°F (5°C), you must use a solution of 75% water and 25% industrial-grade ethylene glycol with a suitable corrosion inhibitor to protect the SMC unit from freeze-up. See Figure 6 on page 16 for more information.

Such damage is not covered by the Sterling, Inc. warranty.

3-1 Chilled Water Circuit

Figure 9, Figure 10, and Figure 11

;Process cooling water supply and return connections are made at the pipe stubs at the rear of the chiller.

;Warm water returns from the process and enters the reservoir tank.

;The process water is pumped through the evaporator where it is cooled.

;The coolant flows to the process and returns to repeat the cycle.

;A chilled water bypass assembly (patent pending) between the supply and return lines guarantees a constant flow through the evaporator during intermittent low or no-flow conditions.

;A flow switch in units without pumps will prevent the compressor from running without adequate flow through the evaporator

3-2 Refrigeration Circuit

;Liquid refrigerant from the condenser passes through a filter/dryer which removes moisture and other contaminants.

;The refrigerant then passes through the thermal expansion valve which allows the refrigerant to expand and cool the inside of the heat exchanger. The refrigerant flows through the suction line to the compressor.

;The refrigerant gives up its heat as it re-condenses to a liquid in the condenser and the cycle starts over again.

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SMC Series Chillers

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Contents SMC Series AIR Cooled Portable Water Chillers SMC Series Chillers Safety Considerations Table of Contents Optional Graphic Panel Charts and Figures Necessary Documents General InformationIntroduction Models CoveredAvailable Options Uncrating Your New ChillerEvent of Shipping Damages If the Shipment is Not CompleteIf the Shipment is Incorrect Returns SMC050 Process Pump Curves SMC Cast Iron Centrifugal Pump Curve 1/3 hp 0.249 kW SMC Series Chiller Specifications Process Water Connections Chiller InstallationElectrical Connections From ProcessPCA Condenser Air Supply Water ReservoirProcess Water Bypass 30% Ethylene Glycol 20% Percent Volume 10% Ethylene Glycol CurveOverhead Process Considerations 1-inch 2.5 cm pipeSequence of Operation Chilled Water CircuitRefrigeration Circuit High Pressure Cutout Low Pressure CutoutRemote Start/Stop Interlock SMC Component Identification Piping Schematic 1 Pump with Reservoir Piping Schematic 1 Pump Without Reservoir Piping Schematic No Pump, No Reservoir SMC Pre-Startup Checklist PCA Startup ChecklistSMC Water Circuit Pressure Drop Table Model Gallons per minute Liters per minute ΔP psig ΔP kPaMicroprocessor Control Setting the Process Water TemperatureLED Indicators PV or Process Value Numeric LEDE5CK Temperature Controller Keys AT AT KeyDisplay Key Down Key Auto-Tuning SMC Series ChillersFactory default settings are P = .3, I = 7, and D = Up KeyOptional Communications Standard Omron ProtocolIndicator Lights SwitchesOptional Graphic Panel PC Series Routine Maintenance Condenser MaintenanceLubrication Typical SMC Wiring Schematic SMC Wiring Schematic for Chillers with No Pump or Reservoir SMC Series Chillers Troubleshooting Guide Problem Cause SolutionProblem Cause Solution PCA Unit Parts List SMC Series Chillers SMC Series Chillers Technical Assistance Parts Department

30F to 65F specifications

Sterling Power Products has established itself as a leader in the design and manufacturing of high-quality power management solutions for various applications. One of their standout products is the range of battery chargers, specifically the 30F to 65F models, which are engineered to meet the diverse needs of users, from recreational boating to commercial marine applications.

The Sterling 30F to 65F battery chargers are known for their versatility, efficiency, and advanced technology. These chargers are designed to convert a wide input voltage range into a precise DC output voltage tailored for charging various types of batteries, including lead-acid and lithium-ion. This adaptability makes them suitable for a broad spectrum of applications, ensuring that users can maintain their battery systems effectively, regardless of the environment or battery type.

A key feature of the 30F to 65F models is their smart charge technology. This technology enables the charger to automatically adjust its charging profile based on the specific needs of the battery. This ensures optimum charging efficiency while prolonging the lifespan of the battery by preventing overcharging. The units also offer multi-stage charging processes, including bulk, absorption, and float stages. This multi-stage approach helps in delivering the right amount of charge at each phase, enhancing performance and reliability.

In addition to their smart charging capabilities, Sterling products integrate advanced thermal management systems. This feature allows the chargers to operate efficiently in high-temperature environments, sensing when to reduce output to protect both the charger and the batteries. The robust construction of these units includes marine-grade enclosures that provide durability and resistance to harsh environmental conditions, making them ideal for marine and automotive use.

Furthermore, users will appreciate the ease of installation and operation. The 30F to 65F models are designed with user-friendly interfaces and clear indicators for charging status, making them accessible to both seasoned professionals and casual users. With safety features such as reverse polarity protection and short-circuit prevention, these chargers offer peace of mind during operation.

Overall, the Sterling Power Products 30F to 65F battery chargers represent a reliable and sophisticated solution for maintaining battery health across various applications. Their combination of smart technology, durability, and ease of use solidifies Sterling’s reputation as a trusted provider in the power management industry. Whether for recreational or professional use, these chargers promise efficiency and reliability to meet the demands of modern battery systems.