Wayne-Dalton 7100 Series Bottom Section, Vertical Tracks, Stacking Sections

(B) Left hand
top fixture
assembly
Long stem
track roller
	(3) 1/4” - 14 x 1”
Top fixture	Lag screws
slide(s)

8	Strutting For Top Section
	Tools: Power drill, 7/16” Socket driver

Note: Refer to Door Section Identification / Parts Breakdown.

Lay a short strut onto the top rail of the top section. Position the top of the strut 3/4” down from the top edge of the top section. Center the short strut from side to side on the section surface.

Drill pilot holes, 1” deep into the top section with a 1/8” drill bit.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the strut using (1) 1/4” - 14 x 1” lag screw at each predrilled hole.

Short strut

Top section

3/4”

Typical

top fixture

assembly

1/4” - 14 x 1”

Lag screws

9	Bottom Section
	Tools: Level, Wooden shims (if necessary)

Center the bottom section in the door opening. Level the section using wooden shims (if necessary) under the bottom section.

Weather seal

Level

Bottom section

Wooden shims

(If necessary)

10	Vertical Tracks
	Tools: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,

IMPORTANT: If your door is to be installed prior to a finishing construction of the building’s floor, the vertical tracks and the door bottom section assembly should be installed such that when the floor is constructed, no door or track parts are trapped in the floor construction.

Important: The tops of the vertical tracks must be level from side to side.

If the bottom section was shimmed to level it, the vertical track on the shimmed side must be raised the height of the shim.

Position the left hand vertical track assembly / wall angle track assembly over the track rollers of the bottom section. Make sure the counterbalance lift cable is located between the track rollers and the door jamb. Drill 3/16” pilot holes into the door jamb for the lag screws.

For flag angle track assemblies:

Loosely fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws, as shown.

For wall angle track assembly:

Loosely fasten wall angle to the jamb using 5/16” x 1-5/8” lag screws, as shown.

If you have 2” vertical tracks:

Tighten lag screws, securing the bottom jamb bracket/bottom slot to jamb, maintain 3/8” to 5/8” spacing, between the bottom section and vertical track.

If you have 3” vertical tracks:

Tighten lag screws, securing the bottom jamb bracket/bottom slot to jamb, maintain 1/2” to 3/4” spacing, between the bottom section and vertical track.

Hang counterbalance lift cable over flag angle/wall angle. Repeat same process for other side.

Wallangle	Riveted track
track
assembly	flag angle
	shown
			Lag
			screw
			locations
	5/16” x 1-5/8”
	Lag screws
	Jamb
	bracket	Flag	Fully Adjustable	Riveted
		angle	flag angle	flag angle
	Bottom	2” Vertical track		Bottom
	section
		spacing (3/8” to 5/8”)		section
	Track	3” Vertical track
		spacing (1/2” to 3/4”)
	rollers
	Vertical track	Floor		Track roller
	assembly
11	Stacking Sections
	Tools: Power drill,7/16” Socket driver

Note: Make sure graduated end and center hinges are flipped down, when stacking another section on top.

NOTE: Larger doors will use long stem track rollers / long stem tandem rollers with double graduated end hinges.

Place track rollers and or tandem rollers into graduated end hinges of remaining sections.

With assistance, lift intermediate I (second) section and guide the track rollers / tandem rollers into the vertical tracks. Lower section until it is seated against bottom section. Keep sections aligned. Repeat same process for other sections, except top section.

NOTE: Refer to Graduated End Hinge And Strut Identification, to determine if your doors requires strutting, prior to attaching sections.

NOTE: Follow the typical practice, as shown in Steps Strutting and Step Half Center Hinges prior to installing the long struts and hinges to the lower rail of section(s).

NOTE: If no strutting is require on the lower rail of section, then follow instructions below. Graduated end hinges:

Starting with the outer graduated end hinges, flip the upper hinge leaf up and use it as a template. Mark and pre-drill (2) 9/32” diameter holes through the section. Attach the upper hinge leaf, strut (if required) to the section using (2) 1/4” - 20 x 2-1/4” carriage bolts and (2) 1/4” – 20 flange hex nuts or (2) 1/4” - 20 x 1-3/8” bolts.

NOTE: If you have double graduated end hinges, flip the inner upper hinge leaf up and use it as a template. Mark and pre-drill (2) 1/8” pilot holes, 1” deep into the section with a 1/8” drill bit. Attach the upper hinge leaf, strut (if required) to the section using (2) 1/4” - 10 x 1” lag screws. Repeat same process for other inner upper hinge leafs.

Center Hinge(s) and or half center hinge(s):

Starting with the center hinge, flip the upper hinge leaf up and use it as a template. Mark and pre-drill (2) 1/8” pilot holes, 1” deep into the section with a 1/8” drill bit, per center hinge. At- tach the upper hinge leaf, strut (if required) to the section using (2) 1/4” - 14 x 1” lag screws. Repeat same process for other center hinge(s).

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1”

9

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com