Wayne-Dalton 7100 Series Track Roller Carriers, Strutting, For bottom corner brackets B

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(B)Locate the left hand bottom corner bracket. Align the bottom corner bracket horizontally with the bottom edge of the bottom section and also align the bottom corner bracket verti- cally with the left bottom edge of the bottom section. Using the bottom corner bracket as a template, mark and pre-drill (4) 9/32” diameter holes through the bottom section, as shown. Attach the bottom corner bracket to the bottom section using (4) 1/4” - 20 x 2-1/4” carriage bolts and (4) 1/4” – 20 flange hex nuts, as shown. Repeat the same process for the right hand side. Attach (1) 1/4” - 20 x 5/8” tamper proof screw to the left hand bottom corner bracket, as shown. Repeat for other side.

NOTE: All doors are provided with the tamper resistant fastener for the bottom corner brackets. However, the professional installer is most likely to have the proper tool to install this fastener. If the homeowner does not have the proper tool to install the tamper resistant fastener, use a regular 1/4” - 20 x 2-1/4” carriage bolt and a 1/4” – 20 flange hex nut in its place.

 

(4) 1/4” - 20

 

(4) 1/4” - 20 x 2 1/4”

Flange hex nuts

Bottom

Carriage bolts

 

 

section

 

 

Left hand bottom

 

 

corner bracket (B)

 

 

 

(1) 1/4” - 10 x 1” Tamper

 

 

resistant lag screw

 

(C)Locate the left hand bottom corner bracket. Align the bottom corner bracket horizontally with the bottom edge of the bottom section and also align the bottom corner bracket verti- cally with the left bottom edge of the bottom section. Using the bottom corner bracket as a template, mark and pre-drill (8) 9/32” diameter holes through the bottom section, as shown. Attach the bottom corner bracket to the bottom section using (8) 1/4” - 20 x 2-1/4” carriage bolts and (8) 1/4” – 20 flange hex nuts, as shown. Repeat the same process for the right hand side. Attach (2) 1/4” - 20 x 5/8” tamper proof screws to the left hand bottom corner bracket, as shown. Repeat for other side.

NOTE: All doors are provided with the tamper resistant fastener for the bottom corner brackets. However, the professional installer is most likely to have the proper tool to install this fastener. If the homeowner does not have the proper tool to install the tamper resistant fastener, use a regular 1/4” - 20 x 2-1/4” carriage bolts and a 1/4” – 20 flange hex nuts in its place.

 

(8) 1/4” - 20

 

Flange hex nuts

(8) 1/4” - 20 x 2 1/4”

Bottom

Carriage bolts

section

 

Left hand bottom

 

corner bracket (C)

 

 

(2) 1/4” - 10 x 1” Tamper

 

resistant lag screws

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Track Roller Carriers

Tools: Power Drill, 9/32” Drill Bit, Socket Driver 7/16”, Wrench 7/16”

For bottom corner brackets (B):

Starting on left hand side of the bottom section, attach the bottom corner bracket track roller carrier with the stamp “STD” facing UP to the bottom corner bracket by aligning the four holes of the bottom corner bracket track roller carrier with the four holes in the bottom corner bracket. Secure the bottom corner bracket track roller carrier to the bottom corner bracket with (4) 1/4” - 20 x 7/8” self drilling screws. Insert a short stem track roller and spacer into the inner holes. Repeat the same process for the right hand side.

Typical bottom

 

corner bracket

Track roller

 

carrier

“STD”

 

facing UP

 

Spacer

(4) 1/4” - 20 x 7/8”

 

Short stem

Self drilling screws

track roller

or (4) 1/4”-14 x 1”

 

Lag screws

For bottom corner bracket (C):

Starting on left hand side of the bottom section, attach the bottom corner bracket track roller carrier with the stamp “STD” facing UP to the bottom corner bracket by aligning the four holes of the bottom corner bracket track roller carrier with the four holes in the bottom corner bracket. Secure the bottom corner bracket track roller carrier to the bottom corner bracket with (4) 1/4” - 20 x 7/8” self drilling screws. Repeat the same process for the other side of bottom bracket and insert a long stem track roller and spacer into the outer holes. Repeat the same process for the right hand side.

 

Typical bottom

 

corner bracket

“STD”

 

facing

(2) Track roller

UP

 

carriers

Spacer

 

Long stem

(8) 1/4” - 20 x 7/8” Self drilling

track roller

screws or (8) 1/4”-14 x 1” Lag screws

NOTE: Depending on your door, some bottom corner bracket track roller carriers will use 1/4” - 14 x 1” lag screws instead of the 1/4” - 20 x 7/8” self drilling screws.

NOTE: The bottom corner bracket track roller carrier’s inner holes are used on doors with 2” track applications; the outer holes are used on doors with 3” track applications.

Side view of track roller

carrier(s)Outer holes (3” Track)

Inner holes

(2” Track)

6 Strutting

Tools: Power Drill, 9/32” Drill Bit, Socket Driver 7/16”, Tape Measure

Note: Refer to Graduated End Hinge and Strut Identification / Parts Breakdown.

Lay the short strut onto the bottom rail of the bottom section. Position the bottom of the strut 3/4” up from the bottom edge of the bottom section. Center the short strut from side to side on the section surface.

Drill pilot holes, 1” deep into the bottom section with a 1/8” drill bit.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the strut using (1) 1/4” - 14 x 1” lag screw at each pre-drilled hole.

Bottom

Short

 

section

strut

 

Typical bottom

 

 

corner bracket

 

 

 

3/4”

1/4” - 14 x 1”

 

Lag screws

NOTE: Refer to the Door Section, Graduated End Hinge and Strut Identification, to determine the appropriate hinges/struts for your section.

Using the appropriate graduated end hinges for the ends and depending on the width of your door, enough center hinge(s) for each pre-drilled location(s).

Using the appropriate graduated end hinges and starting at the upper left hand corner of the bottom section. Position the lower hinge leaf of the appropriate graduated end hinge onto the upper corner of the bottom section. Align the slots of the lower hinge leaf with the pre-drilled holes or the factory installed threads in the bottom section. Next, lay a long strut over the lower hinge leaf and over the top rail of the bottom section. Center the long strut from side to side, as shown.

For 2” Long Strut Applications:

Attach the upper slot of the graduated end hinge to the bottom section using (1) 1/4” - 20 x 2-1/4” carriage bolt, (1) 1/4” – 20 flange hex nut or (1) 1/4” - 20 x 1-3/8” bolt. Attach the lower slot of the graduated end hinge and the upper leg of strut to the bottom section using

(1)1/4” - 20 x 2-1/4” carriage bolt, (1) 1/4” – 20 flange hex nut or (1) 1/4” - 20 x 1-3/8” bolt. Next secure the bottom leg of strut to the bottom section using (1) 1/4” - 20 x 1-3/8” bolt. Repeat for other side.

For doors with double graduated end hinges, position the second graduated end hinge next to the first (single) graduated end hinge. Using the second graduated end hinge as a template, drill pilot holes, 1” deep into the bottom section with a 1/8” drill bit.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the upper slot of the graduated end hinge to the bottom section using (1) 1/4” - 10 x 1” lag screw. Attach the upper leg of strut to the lower slot of the graduated end hinge to the bottom section using (1) 1/4” - 14 x 1” lag screw. Next secure the bottom leg of strut to the bottom section using (1) 1/4” - 14 x 1” lag screw. Repeat for other side.

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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents B l e O f C o n t e n t s SeriesF5. Left Hand and Right Hand Vertical Tracks As Required Parts BreakdownPackage Contents Important Safety Instructions Tools RequiredStrut Identification Graduated End Hinge Strut IdentificationDoor Section Identification DoorPreparing the Opening Removing an Existing DoorHeadroom Requirements Page For bottom corner bracket C Track Roller CarriersStrutting For bottom corner brackets BFor 3 Long Strut Applications Top FixturesFollow the corresponding steps below If you have 3 vertical tracks Bottom SectionVertical Tracks Stacking SectionsHorizontal Tracks Top SectionCenter Bracket Adjusting Top FixturesAdjusting top fixture slides End Bearing BracketsRepeat the same process for the other coupler halve Torsion Spring AssemblyIf you don’t have a Coupler Assembly Tools Step LadderTorsion Spring Attachment If you have a Coupler AssemblyTools Vice Clamps Rear Back HangsWinding Springs Securing Door for Spring WindingsLabel Placement Torsion spring tags one per spring Residential Dust label For California Residents OnlyPull Down Rope Tools Power drill, 1/8 Drill bit, Tape measureDoor Arm Hookup Lift HandlesClear Or Stained Finishes Cleaning Your Garage DoorOperation and Maintenance Painting Your Garage DoorPage Limited warranty Model 7100 Series Warranty

7100 Series specifications

Wayne-Dalton's 7100 Series is a line of high-quality insulated steel garage doors designed to provide both style and functionality. These doors are characterized by their exceptional durability, energy efficiency, and aesthetic appeal, making them a popular choice among homeowners and builders alike.

One of the standout features of the Wayne-Dalton 7100 Series is its construction. Made from double-layered steel with a core of expanded polystyrene insulation, these doors offer superior thermal performance. This insulation helps maintain a consistent temperature within the garage, which is especially beneficial in areas with extreme weather conditions. With an R-value of up to 10.15, the 7100 Series doors significantly reduce energy costs and enhance the comfort of adjacent living spaces.

In addition to energy efficiency, the 7100 Series is designed with sturdiness in mind. The steel construction is reinforced to withstand impact and resist denting, ensuring that the doors maintain their appearance even after years of use. This durability is further enhanced by a corrosion-resistant finish, which helps the doors resist rust and other forms of degradation.

Aesthetically, the Wayne-Dalton 7100 Series offers a range of design options. Homeowners can choose from several panel styles and colors to complement their home's exterior. The doors can also be customized with decorative hardware, including windows and handles, allowing for a personalized touch that enhances curb appeal.

Wayne-Dalton incorporates advanced technology into the 7100 Series, making operation smooth and reliable. The doors are equipped with a high-quality torsion spring system, which ensures easy lifting and lower costs of maintenance. Additionally, the optional Wi-Fi-enabled garage door opener provides enhanced convenience and security, allowing users to monitor and control the door from their smartphones.

The 7100 Series also prioritizes safety, featuring pinch-resistant technology, which prevents fingers from getting caught during operation. This thoughtful design consideration makes the doors safer for families with children and pets.

In conclusion, the Wayne-Dalton 7100 Series is an excellent investment for anyone looking to upgrade their garage door. With its blend of durability, energy efficiency, aesthetic appeal, and advanced technological features, it stands out as one of the top choices on the market today. Whether for new construction or a remodel, this series offers homeowners a versatile and stylish solution for their garage door needs.