Wayne-Dalton 40, 43, 47, 42, 45 Horizontal Tracks, End Bearing Brackets, Adjusting Top Fixtures

side.

Important: The dimension between the flag angles must be:

For 2” track applications: door width plus 3-3/8” (86mm) to 3-1/2” (89 mm) for smooth, safe door operation.

For 3” track applications: door width plus 4-7/8” (124mm) to 5” (127 mm) for smooth, safe door operation.

Complete the vertical track installation by securing the jamb bracket(s) or slots in the wall angle and tightening the other lag screws. Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the track; tighten all the track bolts and nuts. Repeat for other side.

	Door width (2” Track)	Door width (3” Track)
Top of flag angle or	+ 3-3/8” to 3-1/2”	+ 4-7/8” to 5”
Top of wallangle assembly
2” Track Applications:	Nail
	Top section
1-11/16” to 1-3/4”
3” Track Applications:
2-3/16” to 2-1/4”

	Flag angle or
	wallangle assembly
	Top
	section
	Vertical track
	against rollers
15	Horizontal Tracks
	Tools: Ratchet wrench, 7/16” Socket, 9/16” Socket, 9/16” Wrench,

To install horizontal track, place the curved end over the top track roller of the top section. Align the bottom rail of the horizontal track with the top of the vertical track. Tighten the bot- tom rail of the horizontal track to the flag angle or wall angle with (2) 1/4”-20 x 9/16” track bolts and (2) 1/4”-20 flange hex nuts.

16	Adjusting Top Fixtures
	Tools: 7/16” Wrench, Step ladder

With horizontal tracks installed, you can now adjust the top fixtures.

NOTE: If your door came with two top fixtures, then one top fixture is required to be adjusted for each side.

NOTE: If your door came with four top fixtures, then two top fixtures are required to be adjusted for each side.

Starting on the left hand side, vertically align the top section of the door with the lower sec- tions. Maintaining the top fixture(s) position, tighten the 1/4”-20 flange hex nuts or 1/4”-20 x 1-3/8” bolts and or 1/4”-14 x 1” lag screws to secure the top fixture(s) to the top section. Repeat for other side

	Flag angle	Left hand top fixture(s)
	Top	(2) 1/4” - 20 Flange hex nuts or
	rail
		(2) 1/4” - 20 x 1-3/8” bolts
Horizontal		(2) 1/4” - 14 x 1”
		Lag screws
tracks	Track roller
		Top section

17	End Bearing Brackets
	Tools: Step ladder, Power drill, 7/16” Socket driver

NOTE: Right and left hand is always determined from inside the garage looking out. End bearing brackets are right and left hand.

Identify the end bearing brackets supplied with your door.

Align the bottom edge of left end bearing bracket with the top edge of the flag angle. Main- taining this alignment, also align the right edge of the end bearing bracket with the right edge of the flag angle.

Secure the end bearing bracket to the jamb using (3) 5/16” x 1-5/8” lag screws, as shown. Repeat same process for the other side.

	Flag angle
Bottom rail of
		Bottom rail of
horizontal track
		horizontal track

(2) 1/4”-20	(2) 1/4”-20
	Flange hex nuts
Flange hex nuts
Vertical	(2) 1/4”-20 x 9/16”	Vertical
track		track
	Track bolts

Wall angle

(2) 1/4”-20 x 9/16”

Track bolts

	Left end bearing	Left end bearing
	bracket	bracket
		(3) 5/16” x 1-5/8”
		Lag screws
	Bottom
Top edge	edge
of flag
angle

WARNING

Do not raise door until horizontal tracks are secured at rear, as outlined in step, Rear Back Hangs, or door could fall from overhead position causing severe or fatal injury.

Level the horizontal track assembly.

For riveted track assembly, bolt the top rail of the horizontal track to the first encountered slot in the flag angle using (1) 1/4”-20 x 9/16” track bolt, (1) washer and (1) 1/4”-20 flange hex nut.

For wall angle track assembly, first bolt the angle of the horizontal track to the slots in the wall angle using (2) 3/8”-16 x 3/4” truss head bolts and (2) 3/8”-16 hex nuts. Now secure the top rail of the horizontal track to the wall angle using (1) 1/4”-20 x 9/16” track bolt, (1) washer and (1) 1/4”-20 flange hex nut.

Repeat for other side.

Remove the nail that was temporarily holding the top section in place, installed in step, Top Section.

Important: Failure to remove nail before attempting to raise door could cause permanent damage to top section.

Top	Top
section	section

Position the left hand end bearing bracket up against the jamb and the horizontal track, as shown. Fasten the left hand end bearing bracket to the horizontal track with (1) 3/8”-16 x 3/4” truss head bolt and (1) 3/8”-16 nut. Secure the left hand end bearing bracket to the jamb using (3) 5/16” x 1-5/8” lag screws. Repeat same process for the other side.

Left end bearing	(3) 5/16” x 1-5/8”	Left end bearing bracket
bracket	Lag screws	(1) 3/8”-16 x 3/4”
		Truss head bolt
	(1) 3/8”-16
	Hex nut	Upper
		slot

(1) 1/4”-20 Flange hex nut		(2) 3/8”-16 Hex nuts
Washer		(1) 1/4”-20
		Flange hex nut
		Washer
		Top rail of
		horizontal track
Top rail of
horizontal track	(1) 1/4”-20 x 9/16”
		Track bolt
		Flag angle

(2)3/8”-16 x 3/4” Truss head bolts

(1)1/4”-20 x 9/16” Track bolt

Wall angle

Horizontal	Horizontal
track	track

11

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com