Wayne-Dalton 44 installation instructions Track, Tools 3/8 Wrench

Page 12

Track:

3 Hole clip

Front view

Back view

Bolt the front cable lift sheave to the first 13/32” hole in the horizontal track angle, using (1) 3/8”-16 hex nut, as shown.

Repeat the same process for right hand side.

Remove the locking pliers from the vertical tracks. With assistance, raise the door slowly into the open position making sure the door travels smoothly through the tracks. Clamp locking pliers to the back leg of both horizontal tracks, below the bottom track rollers to keep the door from lowering.

(1) 5/16” x 1-5/8”

 

 

Lag screw

3 Hole

 

 

 

 

clip

Special

 

 

 

 

knot

Spring

 

 

safety

 

 

Special

knot

Spring

Rear back

hang

12” Radius horizontal

track with 3” front cable lift sheave hole location

3/8”-16 Hex nut

Front cable lift sheave

15” Radius horizontal track with 3” or 4” front cable lift sheave hole location

cable

 

 

Extension

Extension

spring

 

spring

Spring

 

 

safety

 

 

cable

 

Extension

 

 

spring loop

Extension

Extension

Eye

spring loop

spring loop

bolt

safety

cable

Extension

spring

3” Or 4” Front cable lift sheave

Flag angle

Horizontal

track angle

Horizontal track

20

Attaching Spring Sheaves

Tools: 3/8” Wrench

19

Attaching Extension Springs

Tools: 3/8” Wrench

Position (1) 5/16”-18 x 3-3/4” eye bolt and (1) 5/16”-18 hex nut in the rear back hang, 6” to 8” above the horizontal track, as shown. Feed the snubber cable through the rear back hang and tie the special knot around the “room side” of the 3 hole clip, as shown. Secure the eye bolt and 3 hole clip to the rear back hang with (1) 5/16” - 18 hex nut. Hook one end of the extension spring onto the eye bolt. Feed the snubber cable through the rear extension spring loop and center of the extension spring then front spring loop, pull the snubber cable taut and tie the special knot around the “jamb side” of the 3 hole clip. Attach the “jamb side” 3 hole clip to the jamb near the flag angle with (1) 5/16” x 1-5/8” lag bolt.

NOTE: Snubber cables must be taut.

WARNING

Failure to install snubber cables can result in severe or fatal injury in case of spring breakage.

(1)5/16”-18 x 3-3/4” Eye bolt

Rear back hang

(Perforated angle)

(1) 5/16”-18

6”-8”

Horizontal

track

Hex nut

 

 

Hook the sheave fork through the front loop of the extension spring and attach the sheave fork to the rear cable lift sheave using (1) 3/8”-16 x 1-1/4” hex head bolt and (1) 3/8”-16 hex nut.

Thread the counterbalance lift cable over the front cable lift sheave and around the rear cable lift sheave and tie the special knot around the “horizontal angle” using a 3 hole clip, as shown.

Insert one end of the large “S” hook into the “horizontal angle” with the 3 hole clip and the other end into the second slot of the horizontal angle, as shown.

Repeat for the other side.

IMPORTANT: Close “S” hooks and eye bolts to prevent springs from coming loose.

WARNING

FAILURE TO CLOSE “S” HOOKS AND EYE BOLTS CAN RESULT IN SEVER OR FATAL INJURY IF SPRINGS COME LOOSE.

NOTE: Some larger doors feature 2 pairs of extension springs. A snubber cable must be installed through each spring.

 

 

Extension spring

 

Spring safety cable

Sheave fork

 

 

Spring safety cable

 

 

 

 

Rear cable

 

 

lift sheave

 

 

Extension

 

 

spring loop

 

(1) 3/8” - 16

Horizontal

Hex nut

(1) 3/8”-16 x 1-1/4”

track

 

Hex head bolt

Spring safety

cable

Rear back

hang

Horizontal track

(1)5/16”-18 x 3-3/4” Eye bolt

Special

knot

3 Hole clip

(1) 5/16”-18

Hex nut

(1) 3/8” - 16

Sheave

fork

Hex nut

 

 

 

Sheave

 

 

fork

 

 

 

Counterbalance

 

 

lift cable

Front cable

Horizontal

Extension

lift sheave

spring

 

track

 

 

Counterbalance

 

 

lift cable

Rear cable

 

 

 

 

lift sheave

12

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Page 11 Page 13
Contents B l e O f C o n t e n t s Graduated End Hinge And Strut IdentificationTrack Rollers As Required Short Stem Tandem Track RollersG10 F5.F5 Important Safety Instructions Tools Required Package ContentsGraduated End Hinge Strut Identification Door Section IdentificationPreparing the Opening Removing an Existing DoorBackroom Requirements Headroom RequirementsPage Track Roller Carriers StruttingGraduated End And Center Hinges Half Center Hinges Top FixturesFor Center Hinges without a strut For Center Hinges with a strut if applicableBottom Section Vertical TracksStacking Sections Top Section Horizontal TracksRear Back Hangs Tools 3/8 Wrench, Tape MeasureTrack Tools 3/8 WrenchKnot Tools Step LadderTools None Tools Power drill, 1/8 Drill bit, Tape measure Door Arm HookupLift Handles Pull Down RopeCleaning Your Garage Door Operation and MaintenancePainting Your Garage Door Clear Or Stained FinishesPage Warranty Limited warranty Double Flush, Model
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Manual 22 pages 61.86 Kb

44 specifications

The Wayne-Dalton 44 is a notable garage door known for its durability, versatility, and aesthetic appeal. Designed to meet a range of residential needs, this model combines innovative technology with robust features. Its construction primarily utilizes high-quality steel, ensuring long-lasting performance and security. The durability of the Wayne-Dalton 44 makes it an ideal choice for homeowners looking for a reliable garage door that can withstand the elements.

One of the standout features of the Wayne-Dalton 44 is its extensive range of customizable options. Homeowners can select from various styles, colors, and finishes, allowing them to match their garage door with the design of their home. Whether one prefers a traditional look or a more contemporary design, the Wayne-Dalton 44 offers flexibility to accommodate diverse architectural styles.

In terms of insulation, the Wayne-Dalton 44 is equipped with advanced insulation technology, making it energy-efficient. Its insulated models provide an extra layer of protection against harsh weather conditions, which helps maintain a stable internal temperature within the garage. This feature not only enhances comfort but also contributes to energy savings over time.

Wayne-Dalton has also integrated safety technologies into the design of the 44 series. The door is equipped with an advanced safety sensor system that detects obstacles, preventing accidents when the door is in motion. This is especially important for families with children or pets, as it adds an extra layer of peace of mind.

Another significant characteristic of the Wayne-Dalton 44 is its low maintenance requirements. The use of high-quality materials and finishes means that the door is resistant to rust and corrosion, reducing the need for frequent upkeep. Additionally, the door’s operation is notably quiet, which is an attractive feature for those who value tranquility at home.

Overall, the Wayne-Dalton 44 garage door exemplifies a perfect blend of style, functionality, and cutting-edge technology. With its focus on customization, insulation, safety, and low maintenance, it stands out in the market, offering an excellent balance for homeowners seeking a reliable and attractive garage door solution.
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