Wayne-Dalton 44 Track Roller Carriers, Strutting, Graduated End And Center Hinges

Page 7

 

Bottom section

 

Bottom weather

 

seal

(3) 1/4” - 20 x 2 1/2” Carriage bolts

 

and (3) 1/4” - 20 Flange hex nuts

 

Typical left hand

(1) 1/4” - 14 x 1” Tamper

bottom corner bracket

resistant lag screw

 

Bottom section

 

Bottom weather

 

seal

(3) 1/4” - 20 x 2 1/2” Carriage bolts

 

and (3) 1/4” - 20 Flange hex nuts

(1) 1/4” - 14 x 1” Tamper

 

 

resistant lag screw

Short stem

Typical left hand

bottom corner bracket

track roller

Spacer

 

Bottom section

(6) 1/4” - 20 x 2 1/2” Carriage bolts

Bottom weather

seal

and (6) 1/4” - 20 Flange hex nuts

 

Typical left hand

(1) 1/4” - 14 x 1” Tamper

bottom corner bracket

resistant lag screw

 

 

 

Bottom section

 

(5) 1/4” - 20 x 2 1/2”

 

Counterbalance

Bottom

Carriage bolts and (5)

 

1/4” - 20 Flange hex

 

lift cable

weather

nuts

 

 

 

seal

 

 

 

 

Cable loop

 

 

 

 

 

 

(1) 1/4” - 14 x 1” Tamper

 

Short stem

Milford pin

 

resistant lag screw

 

 

Typical left hand

 

 

 

 

track roller

 

Roller

 

 

bottom corner bracket

 

 

 

 

 

 

spacer

 

 

5

Track Roller Carriers

Tools: Power Drill, 9/32” Drill Bit, Socket Driver 7/16”, Wrench 7/16”

Note: If you don’t have track roller carriers, then skip this step. Refer to Package Contents / Parts Breakdown, to determine if track roller carriers were supplied with your door.

Starting on left hand side of the bottom section, attach the track roller carrier with the stamp “STD” facing UP to the bottom corner bracket by aligning the four holes of the track roller carrier with the four holes in the bottom corner bracket. Mark and pre-drill (4) 1/8” diameter holes and secure the track roller carrier to the bottom corner bracket and bottom section using (4) 1/4”-14 x 1” lag screws.

Insert a short/long stem track roller and spacer into the inner/outer holes of the track roller carrier. Repeat the same process for the right hand side.

NOTE: The track roller carrier’s inner holes are used on doors with 2” track applications with a short stem track roller; the outer holes are used on doors with 3” track applications with a long stem track roller.

 

Typical bottom

 

 

corner bracket

Track roller

 

 

carrier

 

“STD”

 

 

facing UP

 

Short stem

Spacer

 

 

 

track roller

 

(4) 1/4”-14 x 1”

 

 

Long stem

 

Lag screws

 

 

track roller

 

 

Side view of track roller

carrier(s)Outer holes (3” Track)

Inner holes

(2” Track)

6 Strutting

Tools: Power Drill, 1/8” Drill Bit, Socket Driver 7/16”, Tape Measure

NOTE: Refer to the Door Section Identification and Strut Identification, to determine if the bottom section requires a short strut to be installed.

Lay the short strut onto the bottom rail of the bottom section. Position the bottom of the strut 3/4” up from the bottom edge of the bottom section. Center the short strut from side to side on the section surface.

Drill pilot holes, 1” deep into the bottom section using a 1/8” drill bit.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the strut using (2) 1/4”-14 x 1” lag screws at each on each end and center stile (aligned with hinges) locations.

Bottom

Short

 

section

strut

 

Typical bottom

 

 

corner bracket

 

 

 

3/4”

1/4” - 14 x 1”

 

Lag screws

7

Graduated End And Center Hinges

Tools: Power Drill, 1/8”/9/32” Drill Bit, Socket Driver 7/16”, Tape

NOTE: Refer to the Door Section Identification, Graduated End Hinge and Strut Identification, to determine the appropriate hinges and or struts for your sections.

Using the appropriate graduated end hinges for the ends and depending on the width of your door, enough center hinge(s) for each pre-drilled hole location.

Starting at the upper left hand corner of the bottom section. Position the lower hinge leaf of the appropriate graduated end hinge onto the upper corner of the bottom section. Align the slots of the lower hinge leaf with the pre-drilled holes or the factory installed threads in the bottom section. Next, lay a long strut (if applicable) over the lower hinge leaf and over the top rail of the bottom section. Center the long strut from side to side, as shown.

For single graduated end hinges without a strut:

Starting on the left hand side, attach the upper slot of the graduated end hinge to the bottom section using (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20 flange hex nut. Next, secure the lower slot of the graduated end hinge to the bottom section using (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other side.

For single graduated end hinges with a strut (if applicable):

Starting on the left hand side, attach the upper slot of the graduated end hinge, (1) strut clip and the upper leg of strut to the bottom section using (1) 1/4”-20 x 2-1/2” carriage bolt and

(1)1/4”–20 flange hex nut. Next secure the bottom leg of strut, the lower slot of the gradu- ated end hinge to the bottom section (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other side.

For doors with double graduated end hinges:

Position the second graduated end hinge next to the first (single) graduated end hinge. Using the second graduated end hinge as a template, drill pilot holes, 1” deep into the bottom section with a 1/8” drill bit.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the upper leg of strut (if applicable) to the upper slot of the graduated end hinge to the bottom section using (1) 1/4”-14 x 1” lag screw. Next secure the bottom leg of strut (if ap- plicable) to the lower slot of the graduated end hinge to the bottom section using (1) 1/4”-14 x 1” lag screw, as shown. Repeat same process for other side.

7

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Graduated End Hinge And Strut Identification B l e O f C o n t e n t sShort Stem Tandem Track Rollers Track Rollers As RequiredG10 F5.F5 Package Contents Important Safety Instructions Tools RequiredDoor Section Identification Graduated End Hinge Strut IdentificationHeadroom Requirements Preparing the OpeningRemoving an Existing Door Backroom RequirementsPage Strutting Track Roller CarriersGraduated End And Center Hinges For Center Hinges with a strut if applicable Half Center HingesTop Fixtures For Center Hinges without a strutVertical Tracks Bottom SectionStacking Sections Horizontal Tracks Top SectionTools 3/8 Wrench, Tape Measure Rear Back HangsTools 3/8 Wrench TrackTools Step Ladder KnotTools None Pull Down Rope Tools Power drill, 1/8 Drill bit, Tape measureDoor Arm Hookup Lift HandlesClear Or Stained Finishes Cleaning Your Garage DoorOperation and Maintenance Painting Your Garage DoorPage Limited warranty Double Flush, Model Warranty
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44 specifications

The Wayne-Dalton 44 is a notable garage door known for its durability, versatility, and aesthetic appeal. Designed to meet a range of residential needs, this model combines innovative technology with robust features. Its construction primarily utilizes high-quality steel, ensuring long-lasting performance and security. The durability of the Wayne-Dalton 44 makes it an ideal choice for homeowners looking for a reliable garage door that can withstand the elements.

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Overall, the Wayne-Dalton 44 garage door exemplifies a perfect blend of style, functionality, and cutting-edge technology. With its focus on customization, insulation, safety, and low maintenance, it stands out in the market, offering an excellent balance for homeowners seeking a reliable and attractive garage door solution.
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