Wayne-Dalton 44 Half Center Hinges, Top Fixtures, For Center Hinges without a strut

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Single graduated end hinge

Double graduated end hinge

with short stem track roller

with long stem track roller

Short

Hinge

Lower hinge

 

Long strut

edge

tube(s)

leaf(s)

(if applicable)

(1) Strut clip

 

 

 

 

(if applicable)

 

 

 

 

Long edge

 

 

 

 

(1) Strut clip

 

(2) 1/4” - 14 x 1”

Typical

(if applicable)

 

Lag screws

 

section

 

 

 

 

shown

Short edge

 

(2) 1/4” - 20 x 2 1/2” Carriage bolts

 

 

 

and (2) 1/4” - 20 Flange hex nuts

 

 

 

 

Hinge

Single graduated end hinge with

 

 

 

tube(s)

short stem tandem roller

 

 

Tandem

 

 

Double graduated end hinge

 

 

with long stem tandem roller

roller

 

 

Short

 

Lower hinge

 

Long strut

 

 

 

(1) Strut clip

edge

 

leaf(s)

(if applicable)

 

 

 

 

 

(if applicable)

 

 

 

 

 

Long edge

 

 

 

 

 

(1) Strut clip

 

 

(2) 1/4” - 14 x 1”

Typical

(if applicable)

 

 

Lag screws

 

section

 

 

(2) 1/4” - 20 x 2 1/2” Carriage bolts

 

shown

Short edge

 

 

 

 

and (2) 1/4” - 20 Flange hex nuts

 

 

For Center Hinges without a strut:

Starting on the left hand side, attach the upper slot of the center hinge to the bottom section using (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20 flange hex nut. Next, secure the lower slot of the center hinge to the bottom section using (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other center hinges.

For Center Hinges with a strut (if applicable):

Starting on the left hand side, attach the upper slot of the center hinge, (1) strut clip and the upper leg of strut to the bottom section using (1) 1/4”-20 x 2-1/2” carriage bolt and

(1)1/4”–20 flange hex nut. Next secure the bottom leg of strut, the lower slot of the center hinge to the bottom section (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other center hinges.

 

Short

Center hinge

 

(1) Strut clip

edge

(2) 1/4” - 20 x 2 1/2” Carriage bolts

(if applicable)

(1) Strut clip

and (2) 1/4” - 20 Flange hex nuts

 

(if applicable)

 

 

 

Long edge

Lower hinge leaf

 

 

(1) Strut clip

(1) Strut clip

Long strut

 

(if applicable)

 

(if applicable)

Long edge

(if applicable)

Typical

 

Short edge

 

section

 

 

shown

 

If you have single graduated end hinges, insert a short stem track roller / short stem tandem track roller (if included) into the hinge tube on each side.

If you have double graduated end hinges, insert a long stem track roller / short stem tandem track roller (if included) into the hinge tubes on each side.

Important: When placing track rollers / tandem track roller (if included) into graduated end hinges number 2 and higher, the track roller / tandem track roller (if included) goes into tube furthest away from section.

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Half Center Hinges

Tools: Power drill, 7/16” Socket driver, Tape measure

Note: If you don’t have half center hinges, then skip this step. Refer to Package Contents / Parts Breakdown, to determine if you have half center hinges.

Using a tape measure, position the half center hinges equally spaced in between the center hinges and equally spaced in between the center hinges and the graduated end hinges. Position the holes of the lower hinge leaf onto the bottom section surface, as shown. Using the half center hinge as a template, drill pilot holes, 1” deep into the bottom section using a 1/8” drill bit.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the lower hinge leaf of the center hinge to the bottom section using (2) 1/4”-14 x 1” lag screws. Repeat for other half center hinge(s). Set the bottom section aside.

Place the Intermediate I section face down on a couple of sawhorses or flat clean/ smooth surface. Reference step Graduated End And Center Hinges and this step to attach the long struts (if applicable) and hinges to the top rail of the sections in the same manner as was done for the bottom section. Repeat the same process for the other Intermediate section(s) if applicable, except top section.

Half

Equally spaced

Center

center

 

 

 

 

hinge

hinge

Lower hinge leaf

Typical section

 

shown

 

(2) 1/4” - 14 x 1” Lag screws

 

Long strut

 

(if applicable)

 

 

 

9

Top Fixtures

Tools: Power drill, 7/16” Socket driver

NOTE: Refer to Door Section Identification / Parts Breakdown.

NOTE: If your door came with two top fixtures, then one top fixture are required for each side.

NOTE: If your door came with four top fixtures, then two top fixtures are required for each side.

Place the top section face down on a couple of sawhorses or flat clean/ smooth surface. NOTE: Refer to illustrations to determine which top fixture was supplied with your door.

Depending on which top fixtures was supplied with your door, either loosely secure the top fixture slides to the top fixture bases using (1) 1/4”-20 x 5/8” carriage bolt and (1) 1/4”-20 flange hex nut or loosen the 5/16”-18 hex nut on the top fixture assemblies, as shown.

Starting on the left hand side, align the top fixture base / top fixture assembly 3-1/4” down from the top section and even with the edge of the section. The slotted half of the top fixture base / top fixture assembly should be facing upwards. Using the top fixture base as a template, mark and pre-drill (4) 9/32” diameter holes through the top section. Attach the top fixture base to the top section using (4) 1/4”-20 x 2-1/2” carriage bolts and (4) 1/4”–20 flange hex nuts. Repeat the same process for the right hand side.

If you have four top fixtures:

Position the second top fixture assembly next to the first installed top fixture assembly, as shown. Using the top fixture base as a template, drill pilot holes, 1” deep into the top section using a 1/8” drill bit.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the top fixture assembly to the top section using (4) 1/4”-14 x 1” lag screws. Repeat the same process for the right hand side. The top fixtures will be tightened and adjusted later, in step, Adjusting Top Fixtures.

If you have two top fixtures installed, insert a short stem track roller into each of the top fixture slides.

If you have four top fixtures installed, insert a long stem track roller into each of the top fixture slides.

Top

(1) 5/16”-18 x 3/4”

 

Lip

Carriage bolt

 

fixture

 

 

base

(3) 1/4” - 20 x 2 1/4”

 

 

 

 

Carriage bolts

Left hand

 

 

 

 

Top fixture

 

top fixture

 

 

assembly

 

slide

(3) 1/4” - 20

 

 

 

Flange hex nuts

 

 

“L” Reinforcing

Short stem

“L” Reinforcing bracket

(1) 5/16”-18

bracket (if

(if applicable)

Hex nut

applicable)

track roller

 

 

Left hand top

 

 

 

fixture

 

 

 

assembly

 

 

Long stem track roller

(3) 1/4” - 14 x 1”

Top fixtureLag screws slide(s)

10

Strutting For Top Section

Tools: Power drill, 7/16” Socket driver

NOTE: Refer to the Door Section Identification and Strut Identification, to determine if the top section requires a short strut to be installed.

Lay the short strut onto the top rail of the top section. Position the top of the strut 3/4” down from the top edge of the top section. Center the short strut from side to side on the section

8

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents B l e O f C o n t e n t s Graduated End Hinge And Strut IdentificationG10 F5.F5 Track Rollers As RequiredShort Stem Tandem Track Rollers Important Safety Instructions Tools Required Package ContentsGraduated End Hinge Strut Identification Door Section IdentificationPreparing the Opening Removing an Existing DoorBackroom Requirements Headroom RequirementsPage Graduated End And Center Hinges Track Roller CarriersStrutting Half Center Hinges Top FixturesFor Center Hinges without a strut For Center Hinges with a strut if applicableStacking Sections Bottom SectionVertical Tracks Top Section Horizontal TracksRear Back Hangs Tools 3/8 Wrench, Tape MeasureTrack Tools 3/8 WrenchTools None KnotTools Step Ladder Tools Power drill, 1/8 Drill bit, Tape measure Door Arm HookupLift Handles Pull Down RopeCleaning Your Garage Door Operation and MaintenancePainting Your Garage Door Clear Or Stained FinishesPage Warranty Limited warranty Double Flush, Model
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44 specifications

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