Wayne-Dalton DS-75, DS-50 Introduction, Preparation, Material, Clearances, Tools, Fastener Table

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INTRODUCTION

This manual's main function is to assist the installer in correctly installing the doors to ensure safe operation. Compliance with building codes, enforced in your area, is required.

All Wayne-Dalton DS-50, DS-75, and DS-100 Mini Roll-Up Doors follow these general instructions. Additional installation information for the specific door shipped is found with the packing slip and on supplementary drawings. There are also bolt and small sealed parts bags with accessory lists, describing proper application.

PREPARATION

Read the installation instructions thoroughly to become familiar with the names of the various components and their relation to each other. It is necessary for the installer to determine the following:

ƒType of jamb material (wood, masonry, or steel) on which the door guides will be mounted.

ƒThe dimensions for the opening width, opening height, headroom, and side room.

ƒType of support brackets provided (bearing bracket or Tension-Pro™ bracket).

MATERIAL

Inspect your door for possible damage or shortage of parts. Immediately report any shortages to your door supplier, or transit related damage claims to your freight carrier.

CLEARANCES

Compare the door opening dimensions and available clearances against the dimensions listed on the packing slip, taking special note of the opening width and height.

TOOLS

Commonly used tools for proper installation are:

ƒElectric drill with 3/8" or 1/2" chuck with nut driver and drill bits.

ƒMasonry drill or impact hammer and bits.

ƒLadders and/or scaffolding.

ƒHammer and pliers.

ƒLarge Pipe Wrench (if Tension-Pro bracket).

ƒCenter punch and Screwdrivers.

ƒWrenches, vise grips, and C-clamps.

ƒTape measure and a water level.

FASTENER TABLE

Jamb Condition

Bracket Fasteners

Guide Fasteners

Wood

5/16 x 1-1/2” Lag Screw

5/16 x 1-1/2” Lag Screw

Masonry

5/16 x 1-1/2” Wedge Anchor

1/4 x 1-3/4” Tapcon

Steel

1/4 x 3/4” Self Drilling

1/4 x 3/4” Self Drilling

 

Screw

Screw

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Contents Important Notice Hint Clearances IntroductionPreparation MaterialFrom 6’8-1/4 to 8’ High Unpacking DoorsChecking the Door Opening Opening Height Headroom a Side Room B UP to 6’8 HighInstalling Brackets Installing GuidesAttaching Spring Lifting the Curtain AssemblyPRE-TENSIONING the Door Spring Lubricating and Adjusting the GuidesDS-75 Mini ‘Z’ Stop-Clip Attachment Checking and Adjusting Spring BalanceInstalling Optional TOP Draft Stop II DS-50 & 100 ‘C’ Stop-Clip AttachmentIII ‘C’ Stop-Clip w/ Inside Slide Bolt Attachment Page To Decrease Spring Tension To Increase Spring TensionRoll-Up Sheet Door Party Receiving Warranty Basic CoverageLimitations and Exceptions Limitations on Remedies and Liability RemedyExclusive Warranty on Paint Other TermsNo Modification of Terms