Wayne-Dalton 46 installation instructions Winding Springs, Installation

Page 25
Winding Springs

25

Winding Springs

 

RECOMMENDED SPRING TURNS

 

 

 

 

WARNING

Door Height

Spring Turns

Door Height

Spring Turns

Tools Needed:

6’-0”

14

7’-0”

16

 

 

Ratchet Wrench

it is recommended that

6’-3”

14-1/2

7’-3”

16-1/2

 

 

 

 

leather gloves be worn while

6’-5”

15

7’-6”

17

 

5/8” Socket

winding the TorqueMaster®

 

 

 

 

Plus springs. Failure to wear

6’-6”

15

7’-9”

17-1/2

3” Extension

gloves may cause injury to

6’-8”

15-1/2

8’-0”

18

hands.

6’-9”

15-1/2

 

 

Gloves

Double check to ensure the

 

 

 

 

 

 

counterbalance cable is aligned in the first

 

 

 

 

 

 

 

 

 

 

groove of the cable drum as shown in Step

 

 

 

 

 

24.

 

 

 

 

 

WARNING

 

End Bracket

 

 

 

Prior to winding or making

 

 

 

 

 

 

 

 

 

adjustments to the springs,

 

 

Marks

 

 

ensure you’re winding in the

 

 

 

 

 

proper direction as stated in

 

 

 

 

 

the Installation Instructions.

 

 

 

 

 

Otherwise, the spring fittings

 

 

 

 

 

may release from spring

 

 

 

Ratchet

 

if not wound in the proper

 

 

 

 

 

direction and could result in

 

 

 

 

 

severe or fatal injury.

 

5/8” Socket

 

 

 

Starting with the right hand side, place a

 

3”

 

 

mark on winding shaft (or socket) and end

 

 

 

 

bracket. Turn the pawl knob on the end

 

Extension

 

 

bracket to the upper position.

 

 

 

 

 

IMPORTANT: Using a ratchet with a 5/8”

 

 

 

 

 

(16 mm) socket (NOTE: A 3” (76 mm)

End Bracket

 

 

 

extension is recommended for added

 

 

 

 

 

clearance from the horizontal angle), wind

 

 

 

 

 

the spring by rotating the winding shaft

 

 

 

 

 

counter clockwise, while watching the

 

 

 

 

 

mark on the winding shaft.

 

 

 

 

IMPORTANT: pawl knob must be in upper position to add/remove required number of spring turns. After 2-3 turns, remove the ratchet and adjust the cable tension on the left side. Ensure the cable is in the first groove of the cable drums, as shown in Step 24.

NOTE: Single spring applications require

 

no spring winding of the left hand side but

Pawl Knob in Upper

need cable tension adjustments.

Position

 

IMPORTANT: Counterbalance cable tension must be equal on both sides prior to fully winding springs.

See the Spring Turn chart for the required number of turns:

For single spring applications: Return to the right hand and continue winding the spring to the required number of turns for your door. Place pawl knob in lower position.

For double spring applications:

Place a mark on the winding shaft and end bracket. Place the ratchet with 5/8” socket

25

INSTALLATION

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 25
Contents 8000 Series, Model Installation Instructions and Owner’s ManualTorqueMaster Plus - Single and Double Spring Table of Contents Definition of key words used in this manualPackage Contents Door Section Identification Package Contents ContinuedRemoving an Existing Door Tools RequiredFailure to Preparing the Openingsecurely attach a suitable mounting pad to structurallyINSTALLATION Cutting Vertical Track and Installing Fully Adjustable JambBrackets Flagangle to Vertical Track Attaching Fully AdjustableBottom Bracket Drums Hinges Step Plate Top BracketU-Bar Bottom Section Lift HandleVertically aligned Stacking Sections Vertical TrackINSTALLATION Vertical Track Alignment Top SectionHorizontal Track Adjusting Top BracketsINSTALLATION Center Bracket Bushing TorqueMaster Spring TubeINSTALLATION Drum WrapsCable Drums INSTALLATION End Bracketssecurely attached to both End Bracketsassembly, follow these instructions NOTE: If you are not installing thebracket to the header using Securing Center Bracket Bushingfor Spring Winding Securing DoorINSTALLATION Tools NeededCable Adjustment INSTALLATION Winding SpringsWinding Springs Continued Drum Wrap InstallationRaising door further can result in door falling andINSTALLATION Rear SupportRear Support Continued ATTEMPTING TO RESET THE TorqueMaster Plus ResetInstructions READ THESE INSTRUCTIONSTorqueMaster Plus Reset Instructions ContinuedInstructions Continued TorqueMaster Plus ResetTools Needed Side Lock Pull Rope optional INSTALLATIONFATAL INJURY ROPE CAUSING SEVERE ORMONTHLY THEREAFTER AS DESCRIBED IN YOUR Trolley OperatorAND OWNER’S MANUAL, TO TO TEST OR MAKE ANYmaintenance CleaningPainting Thank you for your purchase Limited Warranty Models 8000, 8100, 8200 andPlease Do Not Return This Product To The Store
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Manual 38 pages 21.46 Kb

46 specifications

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