Munchkin pmn Section II Maintenance Schedule CONT’D, Section III Maintenance Procedures

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GAS-FIRED BOILER

User Manual

SECTION II – MAINTENANCE SCHEDULE (CONT’D)

head using compressed air only.

Once the maintenance items are completed, review the service with the owner.

OWNER MAINTENANCE

Periodically:

Check the area around the unit.

Check and remove any blockage from the combustion air inlet and ventilation openings.

Check the temperature/pressure gauge

Monthly:

Check vent piping.

Check combustion air inlet piping.

Check the pressure relief valve.

Check the condensate drain system.

Every 6 months:

Check boiler piping and gas supply piping for corrosion or potential signs of leakage.

WARNING

Follow the maintenance procedures given throughout this manual. Failure to perform the service and maintenance or follow the directions in this manual could result in damage to the Munchkin or in system components, resulting in severe personal injury, death or substantial property damage.

SECTION III – MAINTENANCE PROCEDURES

WARNING

The Munchkin must be inspected and serviced annually, preferably at the start of the heating season, by a qualified service technician. In addition, the maintenance and care of the boiler as outlined on page 3 and further explained on pages 4 through 6 must be performed to assure maximum efficiency and reliability of the unit. Failure to service and maintain the Munchkin and the system components could result in equipment failure, causing possible severe personal injury, death or substantial property damage.

NOTICE

The following information provides detailed instruction for completing the maintenance items outlined in the maintenance schedule in Section II. In addition to this maintenance, the Munchkin should be serviced at the beginning of the heating season by a qualified service technician.

DAILY MAINTENANCE

Check the surrounding area

WARNING

To prevent potential of severe personal injury, death or substantial property damage, eliminate all the materials listed in Section I from the area surrounding the unit and from the vicinity of the combustion air inlet. If contaminates are found: Remove products immediately from the area. If they have been there for an extended period, call a qualified service technician to inspect the unit for possible damage from acid corrosion.

If products cannot be removed, immediately call a qualified service technician to re-pipe the combustion air inlet piping and locate the combustion air intake away from the contaminated areas.

1.Combustible / flammable materials - Do not store combustible materials, gasoline or other flammable vapors or liquids near the unit. Remove immediately if found.

2.Air contaminates - Products containing chlorine or fluorine, if allowed to contaminate the combustion air, will cause acidic condensate within the unit. This will cause significant damage to the unit. Read the list of potential materials listed in Section I of this manual. If any of these products are in the room where the boiler is located, they must

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Contents Page Table of Contents Product and Safety Information Special Attention BoxesProduct and Safety Information CONT’D What to do if YOU Smell GASSection II Maintenance Schedule GeneralAdditional items if combustion or performance is poor Section II Maintenance Schedule CONT’D Section III Maintenance ProceduresCheck Vent Piping Check Combustion Air InletsCheck Pressure Relief Valve Check Intake Air Vent PipingCheck primary and gas piping Operate Pressure Relief ValveFor Your Safety Read Before Operating Section IV Operations InstructionsReplacement Parts T50M/T80MBoiler Switch Condensate Outlet 80M/140M/199M Boiler 399M Boiler Heat Transfer Products, Inc LP-182 REV /18/06