Beckett CF2500 manual Perform Regular Maintenance, Annual Professional Service Required

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Section: Perform Regular Maintenance

Perform Regular Maintenance

Annual Professional

Service Required

Tampering with or making incorrect adjustments could lead to equipment malfunction and result in asphyxiation, explosion or fire.

yDo not tamper with the burner or controls or make any adjustments unless you are a trained and qualified service technician.

yTo ensure continued reliable operation, a qualified service technician must service this burner annually.

yMore frequent service intervals may be required in dusty or adverse environments.

yOperation and adjustment of the burner requires technical training and skillful use of combustion test instruments and other test equipment.

Annual Service — by qualified service technician

Replace the oil supply line filter. The line filter cartridge must be replaced to avoid contamination of the fuel unit and nozzle.

Inspect the oil supply system. All fittings should be leak-tight. The supply lines should be free of water, sludge, and other restrictions.

Remove and clean the pump strainer if applicable.

Replace both nozzles with the specified brand, pattern, gph, flow rate, and spray angle specified by the appliance manufacturer.

Clean and inspect the electrodes for damage, replacing any that are cracked or chipped.

Check electrode tip settings. Replace electrodes if tips are rounded.

Inspect the igniter spring contacts.

Clean the cad cell lens or other sensor surface, if necessary.

Inspect all gaskets. Replace any that are damaged or would fail to seal adequately.

Inspect the combustion head and air tube. Remove any carbon or foreign matter. Replace all damaged units with exact parts.

Clean the blower wheel, air inlet, air guide, burner housing, and static plate of any lint or foreign material.

If motor is not permanently lubricated, oil motor with a few drops of SAE 20 nondetergent oil at each oil hole. DO NOT over oil motor. Excessive oiling can cause motor failure.

Check motor current. The amp draw should not exceed the nameplate rating.

Check all wiring for secure connections or insulation breaks.

Check the pump pressure and cutoff function.

Check primary control safety lockout timing.

Check ignition system for proper operation.

Inspect the vent system and chimney for soot accumulation or other restriction.

Clean all flue passages and flue pipe. Replace corroded or damaged pipes.

Clean the appliance thoroughly according to the manufacturer’s recommendations.

Check the burner performance. Refer to the section ‘Set High-fire Air’.

It is good practice to make a record of the service performed and the combustion test results.

Monthly Maintenance — by owner

Observe combustion air openings and vent system for integrity. Openings must be clean and free of obstructions.

Check oil lines and fittings to verify there are no leaks.

Observe burner ignition and performance to verify smooth operation.

Shut the system down if you observe abnormal or questionable operation. Call a qualified service agency for professional inspection and service.

CF2500/CF3500 Burner Manual

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Contents To the Homeowner or Equipment Owner Potential for Fire, Smoke and Asphyxiation HazardsContents General Information Hazard DefinitionsFrozen Plumbing Water Damage Hazard Pre-installation Checklist ClearancesFuel Supply Oil Supply Pressure Control Required Electrical Supply Nozzle Pressure Correct Nozzle and Flow Rate RequiredVent System Fire, Smoke & Asphyxiation HazardAir Tube Combination Codes Verify Air TubeDust and Moisture Protect Against Dust Mount the BurnerProtect the Air Tube From Overheating Mount Flanges on Air TubeCheck Electrode Settings Maintain Electrode Specifications Install NozzleInstall Nozzle Line Assembly Mount Air Tube to BurnerInsert Burner Set Dimension ZConnect Fuel Lines Psig to Incorrect Wiring Will Result in Improper Control Operation Wire the BurnerElectrical Shock Hazard Fire or Explosion HazardCad Cell Resistance Measurement StandbyTypical Wiring 7505P Typical Burner Sequence Operation RM7897A Typical Burner Sequence of Operation RM7897A ControlProfessional Installation Service Required Do Not Bypass Safety ControlsKeep Service Access Covers Securely Installed Dimension Adjusting Plate AssemblyInitial Head Position Damper Motor with Cover Initial Air SettingsStart the Burner Professional Service RequiredSet Appliance Limit Controls Prepare the Fuel Unit for Air VentingSet Low-fire Air Set High-fire AirIf burner stops during venting If burner stops after flame establishedPerform Regular Maintenance Annual Professional Service RequiredMonthly Maintenance by owner Description CF2500 Part No CF3500 Part No Replacement PartsFlange a Limited Warranty Information