Beckett CF2500 Start the Burner, Set Appliance Limit Controls, Professional Service Required

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Section: Prepare the Burner for Start-up

Set Appliance Limit Controls

Set the appliance limit controls in accordance with the appliance manufacturer’s recommendations.

Move the low-fire hold switch (not shown) to the low fire hold position. This will hold the burner in low fire during initial start-up.

Prepare the Fuel Unit for Air Venting

1.To vent air from one-pipe oil systems, attach a clear hose to the pump bleed port (item p in Figures 9 & 10) on the fuel unit. Provide a container to catch the oil. Loosen the pump bleed port.

2.Vent the air as described in the ‘Start the Burner’ Section.

Start the Burner

Professional Service

Required

Incorrect installation, adjustment, and use of this burner could result in severe personal injury, death, or substantial property damage from fire, carbon monoxide poisoning, soot or explosion.

Please read and understand the manual supplied with this equipment. This equipment must be installed, adjusted and put into operation only by a qualified individual or service agency that is:

yLicensed or certified to install and provide technical service to oil heating systems.

yExperienced with all applicable codes, standards and ordinances.

yResponsible for the correct installation and commission of this equipment.

ySkilled in the adjustment of oil burners using combustion test instruments.

The installation must strictly comply with all applicable codes, authorities having jurisdiction and the latest revision of the National Fire Protection Association Standard for the installation of Oil-burning Equipment, NFPA 31 (or CSA B139 and B140 in Canada).

Regulation by these authorities take precedence over the general instructions provided in this installation manual.

Do not proceed unless all prior steps in this manual have been completed.

Explosion and Fire Hazard

Failure to follow these instructions could lead to equipment malfunction and result in heavy smoke emission, soot-up, hot gas puff-back, fire and asphyxiation hazards.

yDo not attempt to start the burner when excess oil has accumulated in the appliance, the appliance is full of vapor, or when the combustion chamber is very hot.

yDo not attempt to re-establish flame with the burner running if the flame becomes extinguished during start-up, venting, or adjustment.

yVapor-Filled Appliance: Allow the unit to cool off and all vapors to dissipate before attempting another start.

yOil-Flooded Appliance: Shut off the electrical power and the oil supply to the burner and then clear all accumulated oil before continuing.

yIf the condition still appears unsafe, contact the Fire Department. Carefully follow their directions.

yKeep a fire extinguisher nearby and ready for use.

Start Burner and Vent Air from Oil Line

Hot Gas Puff-back and

Heavy Smoke Hazard

Failure to bleed the pump properly could result in unstable combustion, hot gas puff-back and heavy smoke.

yDo not allow oil to intermittently spray into a hot combustion chamber while bleeding.

yInstall a gauge in the nozzle discharge port tubing or fully open the pump bleed valve to prevent oil spray from accumulating in the combustion chamber when venting air from the fuel pump.

yEnsure that all bubbles and froth are purged from the oil supply system before tightening the pump air bleed valve.

1.Move the low-fire hold switch to the low fire hold position (to hold burner in low fire when started).

2.Verify that the air adjusting cam (Figure 17B, item d) has been set to the initial low-fire air setting as described in the ‘Initial Air Settings’ Section.

3.Open the oil shutoff valves in the oil supply line to the burner.

4.Set the thermostat (or operating control) to call for heat.

5.Close the line switch to the burner. The burner motor should start immediately.

CF2500/CF3500 Burner Manual

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Contents To the Homeowner or Equipment Owner Potential for Fire, Smoke and Asphyxiation HazardsContents Hazard Definitions General InformationFrozen Plumbing Water Damage Hazard Clearances Pre-installation ChecklistFuel Supply Oil Supply Pressure Control Required Fire, Smoke & Asphyxiation Hazard Nozzle Pressure Correct Nozzle and Flow Rate RequiredElectrical Supply Vent SystemAir Tube Combination Codes Verify Air TubeMount Flanges on Air Tube Mount the BurnerDust and Moisture Protect Against Dust Protect the Air Tube From OverheatingMount Air Tube to Burner Install NozzleCheck Electrode Settings Maintain Electrode Specifications Install Nozzle Line AssemblyInsert Burner Set Dimension ZConnect Fuel Lines Psig to Fire or Explosion Hazard Wire the BurnerIncorrect Wiring Will Result in Improper Control Operation Electrical Shock HazardCad Cell Resistance Measurement StandbyTypical Wiring 7505P Typical Burner Sequence Operation RM7897A Typical Burner Sequence of Operation RM7897A ControlDo Not Bypass Safety Controls Professional Installation Service RequiredKeep Service Access Covers Securely Installed Adjusting Plate Assembly DimensionInitial Head Position Damper Motor with Cover Initial Air SettingsPrepare the Fuel Unit for Air Venting Professional Service RequiredStart the Burner Set Appliance Limit ControlsIf burner stops after flame established Set High-fire AirSet Low-fire Air If burner stops during ventingAnnual Professional Service Required Perform Regular MaintenanceMonthly Maintenance by owner Description CF2500 Part No CF3500 Part No Replacement PartsFlange a Limited Warranty Information