Lochinvar 45,000 - 260,000 BTU/HR service manual Gas Piping, Install Piping to Control

Page 19

Installation & Service Manual

3Gas connections (continued)

TABLE - 3E

GAS PIPING SIZE CHART

Nominal

 

 

 

 

Length of Pipe in Straight Feet

 

 

 

 

 

Maximum

Iron Pipe

 

 

 

 

 

 

 

 

 

Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Capacity of Pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in Thousands of

Inches

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

20

30

40

50

60

70

80

90

 

100

125

150

175

200

Btu/hr per hour

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for gas pressures

3/4

369

256

205

174

155

141

128

121

113

 

106

95

86

79

74

 

of 13.5 Inches

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

697

477

384

328

292

267

246

226

210

 

200

179

164

149

138

Water Column

 

(0.5 PSIG) or less

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 1/4

1,400

974

789

677

595

543

502

472

441

 

410

369

333

308

287

and a pressure

 

drop of 0.5 Inch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 1/2

2,150

1,500

1,210

1,020

923

830

769

707

666

 

636

564

513

472

441

Water Column

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Based on NAT

2

4,100

2,820

2,260

1,950

1,720

1,560

1,440

1,330

1,250

 

1,180

1,100

974

871

820

 

GAS, 1025

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Btu/hr per Cubic

2 1/2

6,460

4,460

3,610

3,100

2,720

2,460

2,310

2,100

2,000

 

1,900

1,700

1,540

1,400

1,300

 

Foot of Gas and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.60 Specific

3

11,200

7,900

6,400

5,400

4,870

4,410

4,000

3,800

3,540

 

3,300

3,000

2,720

2,500

2,340

 

Gravity)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

23,500

16,100

13,100

11,100

10,000

9,000

8,300

7,690

7,380

 

6,870

6,150

5,640

5,130

4,720

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Piping

GAS VALVE

GAS SHUTOFF VALVE

TRAP

(DRIP LEG)

Figure 3-1_Gas Line Connection

All gas connections must be made with pipe joint compound resistant to the action of liquefied petroleum and natural gas. All piping must comply with local codes. Tubing installations must comply with approved standards and practices. Reference FIG. 3-1 for a typical installation.

Install Piping to Control

1.The gas line should be a separate line direct from the meter unless the existing gas line is of sufficient capacity. Verify pipe size with your gas supplier.

2.Use new, properly threaded black iron pipe free from chips. If tubing is used, make sure the ends are cut squared, deburred and clean. All tubing bends must be smooth and without deformation. Avoid flexible gas connections. Internal diameter of flexible lines may not provide proper volume of gas.

3.Run pipe or tubing to the gas valve or manifold inlet. If tubing is used, obtain a tube to pipe coupling to connect the tubing to the gas valve or manifold inlet.

4.DO NOT OVER TIGHTEN. Over tightening may result in damage to the gas valves. Valve distortion or malfunction may result if the pipe is inserted too deeply into the gas valve.

5.Apply a moderate amount of good quality pipe compound (DO NOT use Teflon tape) to pipe only, leaving two end threads bare.

6.Remove seal over gas valve or manifold inlet.

7.Connect pipe to gas valve or manifold inlet. Use wrench to square ends of the gas valve (FIG. 3-2).

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Contents Models 45,000 260,000 Btu/hr Contents Please read before proceeding WarrantyCodes Ratings Solution Boiler =B=R RatingTemperature and pressure gauge Solution How it worksSolution How it works Solution How it works Location of unit Determine boiler location3Combustion Air Direct from Outside 6Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Conventional Negative Draft Venting System VentingVent Pipe Sizes Venting Less from Ridge From Parapet Wall Vertical Vent Termination ClearancesFan Assisted Venting Masonry Chimney InstallationSidewall Venting Negative Draft Vent Materials7Vent Damper and Vent Damper Terminal Block Automatic Vent DamperGas Supply Gas Pressure Test Gas connectionsGas Connection Gas Piping Install Piping to Control2Wrench Gas Manifold Pressure Adjustment Procedure4Gas Supply Pressure Checking Gas Supply PressureVenting of Combination Gas Valves Combination Gas ValvesTwo Stage Burner Control System Water connections Water Flow Switch if equippedRelief Valve General Plumbing Rules Typical Heating Boiler InstallationsLow Water Cutoff if equipped Minimum Required Flow For Heating BoilerPiping of the Boiler System System Temperature Rise ChartWater Connections Heat Exchanger Pressure Drop ChartCirculator Pump Requirements Primary/Secondary Boiler Piping Circulator Pump SpecificationsCirculator Pump Operation Full Flow Application Low Temperature Bypass RequirementsBoiler Flow Rates Make UP Water Primary / Secondary PipingMake UP Water 6Multiple Boilers Zoned with Circulators From System Full System Flow8Single Boiler Full System Flow with Low Temperature Bypass Auxiliary Device Connection to Terminal Strip Terminal Strip WiringBoiler Operating Temperature Control Electrical connectionsAMP Draw Data Temperature AdjustmentMaximum Set Point Determination Maximum SET Point DeterminationWiring of Remote Sensors Outdoor Air Temperature SensorInstallation of Remote Sensors Additional Temperature Controls Outdoor Air Reset Option7Blocked Vent Switch Location Blocked Vent and Flame Roll-Out / Flame Interlock SwitchLighting Instructions for Spark Ignition Pilot Models Pre-start ChecklistStart-up Initial Start-upOperating Instructions Safety Shutoff Test for Spark Ignition Pilot SystemTo Turn Off Gas to Appliance Ignition and Control Timings Intermittent Pilot Spark Ignition SystemFreeze Protection Water TreatmentSee the User’s Information Manual for instructions Maintenance Maintenance and annual startupService technician Owner maintenanceMaintenance Check Relief Valve Check Expansion TankPerform Start-up and Checks Check All WiringCheck Control Settings Heat Exchanger / Burner AccessBreathing Fresh air Inspection and CleaningWater Circulating Pump Review with ownerInspection of Heat Exchanger Waterways Gas Train and ControlsTroubleshooting Guide M9 Solution Boilers Troubleshooting45,000 260,000 Btu/hr Models DiagramsSchematic Diagram M9 Unit Wiring Diagram M9 Unit 45,000 260,000 Btu/hr ModelsPage Revision a ECO #C03746 initial release SBR-I-S Rev a

45,000 - 260,000 BTU/HR specifications

Lochinvar, a leader in high-efficiency heating solutions, presents the Lochinvar line of boilers, specifically the Lochinvar 45,000 - 260,000 BTU/HR models. These boilers are designed to meet a wide range of heating demands, making them ideal for residential and commercial applications alike.

One of the key features of the Lochinvar boilers is their impressive efficiency rating. Utilizing advanced condensing technology, these units can achieve efficiencies of up to 96% AFUE (Annual Fuel Utilization Efficiency). This high efficiency not only reduces fuel consumption but also lowers utility bills, making it a cost-effective solution for heating needs.

The Lochinvar boilers are equipped with a powerful heat exchanger constructed from durable stainless steel. This design not only maximizes heat transfer but also enhances the longevity of the unit. By preventing corrosion and minimizing maintenance requirements, the stainless steel heat exchanger ensures that the boiler operates at peak performance for years.

Another significant aspect of the Lochinvar boilers is their modulating burner system. This technology allows the boiler to adjust its output based on demand, ensuring that it only uses the energy necessary to maintain the desired temperature. This feature not only improves efficiency but also contributes to a more comfortable indoor environment by minimizing temperature fluctuations.

The Lochinvar series also showcases a user-friendly control interface. The advanced LCD display allows for easy monitoring and adjustment of system settings. Connectivity options are often included, providing the ability to integrate with modern building management systems for enhanced control and diagnostics.

Safety features abound in the Lochinvar models, which include built-in safeguards such as temperature and pressure relief valves, flame detection systems, and modulation cut-off to protect against overheating and other hazardous conditions.

Moreover, these boilers are designed for easy installation and maintenance. Compact dimensions and lightweight design facilitate straightforward setup, even in tight spaces. Additionally, users can take advantage of the unit’s self-diagnostic capabilities to simplify troubleshooting and reduce downtime.

In conclusion, the Lochinvar 45,000 - 260,000 BTU/HR boilers represent a pinnacle of innovation in heating technology. With high efficiency, advanced control systems, durable components, and safety features, they stand out as reliable and effective solutions for a variety of heating applications, ensuring comfort and efficiency in any environment.