Crown Boiler CWD110, CWD083, CWD220, CWD060, CWD165, CWD138, CWD193, CWD245 installation instructions

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Step 2: Determine whether the boiler is to be installed in a confined space

A confined space is defined by the National Fuel Gas Code as having a volume less than 50 cubic feet per 1000 BTU/hr input of all appliances installed in that space. To determine whether the boiler room is a confined space:

1)Total the input of all appliances in the boiler room in thousands of BTU/hr. Round the result to the next highest 1000 BTU/ hr.

2)Find the volume of the room in cubic feet. The volume of the room in cubic feet is:

Length (ft) x width (ft) x ceiling height (ft)

In calculating the volume of the boiler room, consider the volume of adjoining spaces only if no doors are installed between them. If doors are installed between the boiler room and an adjoining space, do not consider the volume of the adjoining space, even if the door is normally left open.

3)Divide the volume of the boiler room by the input in thousands of BTU/hr. If the result is less than 50, the boiler room is a confined space.

Example:

A CWD245 and a water heater are to be installed in a room measuring 6ft – 3 in x 7ft with an 8 ft ceiling. The water heater has an input of 30000 BTU/hr:

Total input in thousands of BTU/hr = (245000 BTU/hr + 30000 BTU/hr) / 1000 = 275

Volume of room = 6.25 ft x 7 ft x 8 ft = 350 ft3

350/275 = 1.27. Since 1.27 is less than 50, the boiler room is a confined space.

Step 3: Decide whether the boiler will be direct vented or direct exhausted

The boiler must be direct vented (combustion air piped directly to the boiler) if:

The boiler is to be installed in a laundry room

The building in which the boiler is installed has an indoor pool.

The boiler is located in an area having any of the contaminants described in Section IV.

It is also strongly recommended that combustion air be piped from outside when the boiler is installed in a building of unusually tight construction.

Step 4: If the boiler is Direct Vented, Provide Air as Follows (If Indoor Combustion Air is used, Skip to Step 5):

1)Combustion air piping must not exceed the maximum lengths called for in Section VI.

2)Although combustion air is obtained directly from outdoors, openings may be required into the boiler room to allow for adequate equipment ventilation. The following guidelines apply regardless of whether or not the building is of unusually tight construction:

Unconfined Space– Natural infiltration into the boiler room will provide adequate air for ventilation without additional openings into boiler room.

Confined Space – Provide two openings into the boiler room, one near the floor and one near the ceiling. The top edge of the upper opening must be within 12” of the ceiling and the bottom edge of the lower opening must be within 12” of the floor (Fig 3). The minimum opening dimension is 3 inches.

If the CWD boiler is the only gas-burning appliance in the boiler room, these openings must each have a free area of 100 square inches.

If other gas-burning appliances are in the boiler room, size the openings in accordance with the appliance manufacturer’s instructions or the National Fuel Gas Code. Minimum opening free area is 100 square inches regardless of opening requirements for other appliances.

If the total volume of both the boiler room and the room to which the openings connect is less than 50 cubic feet per 1000 BTU/hr of total appliance input, install a pair of identical openings into a third room. Connect additional rooms with openings until the total volume of all rooms is at least 50 cubic feet per 1000 BTU/hr of input.

The “free area” of an opening takes into account the blocking effect of mesh, grills, and louvers. Where screens are used, they must be no finer than ¼” (4 x 4) mesh.

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Contents CWD Series Table of Contents II Specifications Product DescriptionIV Locating the Boiler III Before InstallingClearances When Combustion AIR is Obtained from Boiler Room Clearances from Vent Piping to Combustible Construction Air for Combustion and VentilationPage If Indoor Combustion Air is Used, Provide Air as Follows ALL AIR from Outside Using Ventilated Crawl Space and Attic ALL AIR from Outside Using Openings Into Boiler Room Vent System Design VI VentingSummary of Horizontal Venting Options Page Horizontal Direct Exhaust Vent System Vent Options 4,5 Page Summary of Vertical Venting Options Vertical NON-COAXIAL Direct Vent System Vent Options 6 Summary of Vertical Coaxial Venting Options Page Permissible Vent Systems and Principle Vent Components Vent Fitting Removing an Existing Boiler From a Common ChimneyAIR Intake Fitting Horizontal Terminal Offsets Positioning Vent Terminal Under Overhangs USE of Condensate Traps Vent / Intake System AssemblyFAN Outlet Orifice Crown Coaxial Terminal Exploded View CORR/GUARD Connection to Vent Collar Vent III Connection to Vent Collar SAF-T Vent Ezseal Connection to Vent Collar Fasnseal Connection to Vent Collar FSA-SWDW3 Page Condensate TRAP/DRAIN Detail GAS Connection to Boiler VII Gas PipingStandard Piping Viii System PipingPiping for Special Situations Basic Piping Bypass Piping Chiller Piping CB502 System Single Zone Wiring IX WiringCB502 Control System Single Zone Field Wiring CB502 Control System Sequence of Operation CB502 System Wiring VariationsCB502 Control System Field Wiring for TWO Circulator Zones CB502 Control System Internal Ladder Diagram CB502 Control System Internal Connection Diagram R8285 Control System Wiring Variations R8285 Control System Single Zone WiringR8285 Control System Sequence of Operation R8285 Control System Single Zone Field Wiring R8285 Control System Zone Valve Field Wiring R8285 Control System Internal Connection Diagram Start-up and Checkout For Your Safety Read Before Operating Pilot Burner Flame GAS Valve XI Service and Maintenance Heat Exchanger Cleaning Procedure Service Notes Pressure Switch Settings Measuring Pressure Across Pressure Switch XII Troubleshooting PWR DHW Limit 24V GND on ign. module? Thermostat calls for heat Circulator Pilot Main Start Xiii Parts BLOCK, BASE, Flue Collector Components Page Burner Tray Components Page Jacket Components Page Common Controls & Trim Page Page Page Crown

CWD193, CWD165, CWD245, CWD220, CWD110 specifications

Crown Boiler Company is well-known for its commitment to quality and performance in the heating industry. Among its extensive range of products, the Crown Boiler CWD series stands out for its reliability and efficiency. This series includes models CWD060, CWD083, CWD110, CWD138, and CWD220, each designed to meet diverse heating needs in residential and commercial applications.

One of the main features of the CWD series is its durable construction. Made with high-quality materials, these boilers are built to withstand the test of time. The cast iron heat exchanger delivers exceptional heat retention and efficiency, ensuring optimal performance even in demanding conditions. Additionally, the CWD models are equipped with a reliable standing pilot ignition system, which enhances user safety and operational reliability.

Another important characteristic of the Crown CWD series is its versatility in fuel options. These boilers can operate on either natural gas or propane, providing flexibility to homeowners and businesses depending on their preferred energy source. The ability to easily switch fuels makes these units adaptable to various heating applications, maximizing convenience for users.

Efficiency is a cornerstone of the Crown Boiler CWD series. With an AFUE rating of up to 85%, these boilers deliver substantial cost savings over the heating season. Their efficient operation not only lowers energy bills but also contributes to a reduced environmental impact, which is increasingly important in today’s energy-conscious world.

Crown’s innovative design features also include a low water cut-off and a built-in draft hood. The low water cut-off ensures safe operation by preventing the boiler from running dry, while the draft hood allows for optimal venting capabilities, minimizing the risk of dangerous flue gas build-up.

Maintenance is straightforward with the CWD series, thanks to its easy-access design. Routine service and inspections can be performed with minimal disruption, ensuring that the units maintain peak performance over their lifespan.

The Crown Boiler CWD060, CWD083, CWD110, CWD138, and CWD220 models exemplify the brand’s dedication to delivering high-quality heating solutions. With their impressive efficiency ratings, durable construction, versatile fuel options, and user-friendly features, these boilers represent a smart investment for anyone looking to enhance heating reliability and comfort in their space.