Crown Boiler CWD165, CWD083, CWD220, CWD060, CWD138, CWD193 CORR/GUARD Connection to Vent Collar

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j)Attach the intake tee to the end of the straight section protruding from the inside wall. Use the procedure described in (d) to clean and assemble these parts.

k)If the inside terminal section is not supported by the wall through which it passes, install additional supports or bracing to support the terminal. Bracing in contact with the coaxial section of the terminal may be combustible.

4)Assembly of Metal-Fab Corr/Guard Vent System:

a)Corr/Guard General Notes:

•Do not cut Corr/Guard vent components.

•Refer to Corr/Guard installation instructions for proper methods of support.

•Orient Corr/Guard components so that the males ends of all fittings point in the direction of the boiler.

b)Start assembly of the vent system at the boiler. Remove the hose clamp shipped on the BWC vent collar. Bend the three hose clamp tabs on this collar outward slightly.

c)Clean the exterior of the male end of the first piece of pipe and the inside of the vent collar on the boiler. Remove dirt, grease, and moisture from the surfaces to be sealed. Dry surfaces or allow to dry thoroughly.

d)On the male end of the pipe, apply a ¼” wide bead of silicone approximately 1/2” from the end of the pipe (Fig 7.47).

e)Insert the male end of the pipe into the boiler vent collar until it bottoms out.

f)Apply an additional bead of silicone over the outside of the joint and smooth out.

g)Replace and tighten the clamp on the vent collar.

h)Assemble remaining Corr/Guard components in accordance with the Corr/Guard installation instructions.

i)Allow the silicone to cure per the silicone manufacturer’s instructions before operating the boiler.

Note: To join Corr/Guard to a Crown coaxial terminal, leave the Corr/Guard gasket in place. Apply a ¼” bead of silicone to the terminal connection about ¼” from its end. Slip the Corr/Guard female end over the terminal end so that there is an overlap of approximatley 1 ¾ inches. Apply and smooth silicone over the outside of the joint including the tabs in the female end of the Corr/Guard pipe. Tighten the terminal hose clamp to mechanically lock the pipe onto the terminal.

FIGURE 19: CORR/GUARD CONNECTION TO VENT COLLAR

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Contents CWD Series Table of Contents II Specifications Product DescriptionIV Locating the Boiler III Before InstallingClearances When Combustion AIR is Obtained from Boiler Room Clearances from Vent Piping to Combustible Construction Air for Combustion and VentilationPage If Indoor Combustion Air is Used, Provide Air as Follows ALL AIR from Outside Using Ventilated Crawl Space and Attic ALL AIR from Outside Using Openings Into Boiler Room Vent System Design VI VentingSummary of Horizontal Venting Options Page Horizontal Direct Exhaust Vent System Vent Options 4,5 Page Summary of Vertical Venting Options Vertical NON-COAXIAL Direct Vent System Vent Options 6 Summary of Vertical Coaxial Venting Options Page Permissible Vent Systems and Principle Vent Components Removing an Existing Boiler From a Common Chimney Vent FittingAIR Intake Fitting Horizontal Terminal Offsets Positioning Vent Terminal Under Overhangs USE of Condensate Traps Vent / Intake System AssemblyFAN Outlet Orifice Crown Coaxial Terminal Exploded View CORR/GUARD Connection to Vent Collar Vent III Connection to Vent Collar SAF-T Vent Ezseal Connection to Vent Collar Fasnseal Connection to Vent Collar FSA-SWDW3 Page Condensate TRAP/DRAIN Detail GAS Connection to Boiler VII Gas PipingStandard Piping Viii System PipingPiping for Special Situations Basic Piping Bypass Piping Chiller Piping CB502 System Single Zone Wiring IX WiringCB502 Control System Single Zone Field Wiring CB502 Control System Sequence of Operation CB502 System Wiring VariationsCB502 Control System Field Wiring for TWO Circulator Zones CB502 Control System Internal Ladder Diagram CB502 Control System Internal Connection Diagram R8285 Control System Single Zone Wiring R8285 Control System Wiring VariationsR8285 Control System Sequence of Operation R8285 Control System Single Zone Field Wiring R8285 Control System Zone Valve Field Wiring R8285 Control System Internal Connection Diagram Start-up and Checkout For Your Safety Read Before Operating Pilot Burner Flame GAS Valve XI Service and Maintenance Heat Exchanger Cleaning Procedure Service Notes Pressure Switch Settings Measuring Pressure Across Pressure Switch XII Troubleshooting PWR DHW Limit 24V GND on ign. module? Thermostat calls for heat Circulator Pilot Main Start Xiii Parts BLOCK, BASE, Flue Collector Components Page Burner Tray Components Page Jacket Components Page Common Controls & Trim Page Page Page Crown

CWD193, CWD165, CWD245, CWD220, CWD110 specifications

Crown Boiler Company is well-known for its commitment to quality and performance in the heating industry. Among its extensive range of products, the Crown Boiler CWD series stands out for its reliability and efficiency. This series includes models CWD060, CWD083, CWD110, CWD138, and CWD220, each designed to meet diverse heating needs in residential and commercial applications.

One of the main features of the CWD series is its durable construction. Made with high-quality materials, these boilers are built to withstand the test of time. The cast iron heat exchanger delivers exceptional heat retention and efficiency, ensuring optimal performance even in demanding conditions. Additionally, the CWD models are equipped with a reliable standing pilot ignition system, which enhances user safety and operational reliability.

Another important characteristic of the Crown CWD series is its versatility in fuel options. These boilers can operate on either natural gas or propane, providing flexibility to homeowners and businesses depending on their preferred energy source. The ability to easily switch fuels makes these units adaptable to various heating applications, maximizing convenience for users.

Efficiency is a cornerstone of the Crown Boiler CWD series. With an AFUE rating of up to 85%, these boilers deliver substantial cost savings over the heating season. Their efficient operation not only lowers energy bills but also contributes to a reduced environmental impact, which is increasingly important in today’s energy-conscious world.

Crown’s innovative design features also include a low water cut-off and a built-in draft hood. The low water cut-off ensures safe operation by preventing the boiler from running dry, while the draft hood allows for optimal venting capabilities, minimizing the risk of dangerous flue gas build-up.

Maintenance is straightforward with the CWD series, thanks to its easy-access design. Routine service and inspections can be performed with minimal disruption, ensuring that the units maintain peak performance over their lifespan.

The Crown Boiler CWD060, CWD083, CWD110, CWD138, and CWD220 models exemplify the brand’s dedication to delivering high-quality heating solutions. With their impressive efficiency ratings, durable construction, versatile fuel options, and user-friendly features, these boilers represent a smart investment for anyone looking to enhance heating reliability and comfort in their space.
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