Chromalox CHPES-6A manual Installation, Model

Page 3

DIMENSIONS

 

 

 

Type CHPES — Dimensions (In.)

 

 

 

Model

A

B*

C

D

E

F

G

H

I

 

J

K

L

CHPES-6A

37

22-1/2

30

15-1/4

20

30-1/2

9-1/2

16

1/2

 

1

1/2

1/2

CHPES-9A

37

22-1/2

30

15-1/4

20

30-1/2

9-1/2

16

1/2

 

1

1/2

1/2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHPES-12A

37

22-1/2

30

15-1/4

20

30-1/2

9-1/2

16

1/2

 

1

1/2

1/2

CHPES-18A

37

22-1/2

30

15-1/4

20

30-1/2

9-1/2

16

1/2

 

1

1/2

1/2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHPES-24A

43-1/2

26

46

17-1/2

23

34-1/2

16-1/2

24-1/2

1

 

1

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHPES-30A

43-1/2

26

46

17-1/2

23

34-1/2

16-1/2

24-1/2

1

 

1

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHPES-36A

43-1/2

26

46

17-1/2

23

34-1/2

16-1/2

24-1/2

1

 

1

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Add two inches for transformer.

 

 

 

Type CHPES — Dimensions (In.)

 

 

Model

A

B*

C

D

E

F

G

H

I

J

K

L

CHPES-48A

43-1/2

26

46

17-1/2

23

34-1/2

16-1/2

24-1/2

1

1

1

3/4

CHPES-60A

43-1/2

26

46

17-1/2

23

34-1/2

16-1/2

24-1/2

1

1

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

CHPES-72A

43-1/2

26

46

17-1/2

23

34-1/2

16-1/2

24-1/2

1

1

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

CHPES-100A

63-1/2

30

55

21

27

36

16-3/4

37-1/2

1-1/2

1-1/4

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

CHPES-135A

63-1/2

32

55

20-1/2

26

37-1/2

16

37-1/2

2

1-1/4

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

CHPES-160A

63-1/2

32

55

20-1/2

26

37-1/2

16

37-1/2

2

1-1/4

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

CHPES-180A

63-1/2

32

55

20-1/2

26

37-1/2

16

37-1/2

2

1-1/4

1

3/4

INSTALLATION

WARNING: To avoid electrical shock hazard, boilers must be suitably grounded to earth.

1.The boiler should be mounted on a solid level foundation. Note: When installing boiler, allow sufficient room (21” minimum) to facilitate removal of elements if and when necessary.

2.WARNING: A minimum distance of 18” between boil- er and any combustible material must be maintained.

3.Complete all piping to boiler. Connect water line to tagged fitting on the motor and pump assembly, if used, or to tagged fitting on water control feeder.

4.When any type of feed other than a pump feed is used — the exist- ing water supply must be 10 pounds greater than the boiler operat- ing pressure to assure water supply maintains proper water level in boiler. Otherwise, lack of water can cause heater failure. Keep feed

water line valves open at all times except during blowdown.

5.All water feed systems are connected to water inlet check valve.

6.Connect steam line (with Globe valve) to boiler steam outlet. Valve should be placed as close as possible to boiler outlet and sized per label on boiler.

7.To insure maximum efficiency of supplied kW, all piping from outlet should be insulated.

8.Drain and relief valve piping should be in accordance with state and local codes. Floor drain to be provided directly below unit.

9.All electrical wiring should be done by licensed electrician in accordance with national and local electrical codes.

10.If pump is located less than 30 feet from boiler, a second check valve is required.

 

Typical Plumbing Installation of a Steam Boiler with Condensate Return System

 

 

 

 

 

 

 

 

 

 

Insulated Steam Lines

 

 

 

 

 

(Pitch Down 5˚)

 

 

 

 

 

 

 

Heat

 

 

 

Safety

 

Water/Steam

Exchanger

 

 

 

Globe

Gate

 

 

 

Valve

Separator

 

 

 

Valve

Valve

 

 

 

 

 

 

 

 

 

 

 

(Typical

 

 

 

 

 

 

Load)

 

 

 

 

 

Trap

Trap

 

 

 

Vacuum

 

 

 

 

 

 

 

 

 

 

 

Breaker

 

 

 

 

 

 

 

Check

Check

Check

 

 

 

 

Valve

Valve

 

 

 

 

Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

Return

 

 

 

Pitch Down 5˚

Cold Water

 

 

 

Vent

 

Boiler

 

 

Make-Up

 

 

 

 

 

 

Drain

 

 

Condensate

 

 

 

 

 

 

 

 

 

Steam

 

 

Return

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Water

 

 

Drain

Strainer

 

 

 

Condensate

Gate

Valve

 

Vapor

 

 

Centrifugal

 

Turbine Pump

3

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Contents Chromalox Model CHPES-6A through CHPES-180A DimensionsModel InstallationTypical Wiring Diagrams WiringBlack Brown Red Orange Yellow Green Blue White Diagram Brown Red Orange Yellow Brown Red Orange Yellow Green Blue White Diagram Red Orange Miller LOW Water Cutoff Control PRE-OPERATION CheckHigh Limit Pressure Control Operation Adjusting Operating Pressure ControlsRecommended START-UP Procedures OperationIf Furnished Automatic Blowdown InstructionsOptional Equipment for Steam Boilers Solid State Progressive Sequencer Testing Operation of SequencerBoiler Sequencer 5 Step Motor Driven Recycle Feature Boiler Sequence Solid StateInstallation Water Feed SystemsHigh Pressure Feed Plumbing MaintenanceInstallation Wiring Condensate Return SystemsRead Completely Before Starting Work Renewal Parts IdentificationCondensate Return Systems Limited Warranty

CHPES-6A specifications

The Chromalox CHPES-6A is a advanced electric heating solution designed to meet the demands of various industrial applications. This equipment boasts exceptional performance, reliability, and efficiency, setting a high standard in the electric heating market.

One of the primary features of the CHPES-6A is its robust construction. Built to withstand challenging environments, it is made from high-quality materials that enhance durability while ensuring effective heat transfer. The unit is engineered to resist corrosion and damage, making it ideal for use in harsh conditions and industries.

The CHPES-6A leverages cutting-edge heating technologies that optimize energy consumption. It incorporates advanced digital controls that provide precise temperature management, enabling users to maintain consistent heating without wastage. This precision not only enhances operational efficiency but also contributes to energy savings over time.

One of the standout characteristics of the CHPES-6A is its compact design, which allows for easy installation in tight spaces where conventional heaters may not fit. Its lightweight nature further simplifies the setup process, reducing labor costs and time.

Moreover, the CHPES-6A features an intuitive user interface that streamlines operation. This modern control system includes programmable functions, allowing users to set specific heating schedules and customize temperature settings according to their operational needs.

Safety is paramount in the design of the CHPES-6A, with multiple integrated safety features. These include thermal protection mechanisms and diagnostic systems that alert operators to any potential issues, minimizing the risk of overheating and equipment failure.

The CHPES-6A is suitable for a vast range of applications, including process heating, fluid heating, and even comfort heating. Its versatility makes it a preferred choice across industries such as food processing, chemicals, and pharmaceuticals.

In summary, the Chromalox CHPES-6A stands out due to its exceptional durability, energy efficiency, and user-friendly interface. With its advanced heating technologies and robust safety features, it is designed to provide reliable performance in various demanding applications, making it an invaluable asset for any industrial operation.
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