Chromalox CHPES-6A manual Red Orange

Page 10

TYPICAL WIRING DIAGRAMS

Diagram 12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1

L2 L3

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

1 HTR

1L1

 

C1

FU1

 

FU13

C5

 

5L1

5 HTR

 

 

 

 

 

 

 

 

 

 

2

1L2

 

 

FU2

 

FU14

 

 

5L2

 

 

 

 

 

 

 

 

 

 

 

GND

1L3

 

 

FU3

 

FU15

 

 

5L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 HTR

2L1

 

C2

FU4

 

FU16

C6

 

6L1

6 HTR

 

 

 

 

 

 

 

 

 

 

 

2L2

 

 

FU5

 

FU17

 

 

6L2

 

 

 

 

 

 

 

 

 

 

 

 

2L3

 

 

FU6

 

FU18

 

 

6L3

 

 

 

 

 

 

 

 

 

 

 

3 HTR

3L1

 

C3

FU7

 

FU19

C7

 

7L1

7 HTR

 

 

 

 

 

 

 

 

 

 

 

3L2

 

 

FU8

 

FU20

 

 

7L2

 

 

 

 

 

 

 

 

 

 

 

 

3L3

 

 

FU9

 

FU21

 

 

5L3

 

 

 

 

 

 

 

 

 

 

 

4 HTR

4L1

 

C4

FU10

8L1

FU22 CR

10L

 

IT1

Feed Water

 

 

 

 

 

 

 

4L2

 

 

FU11

8L2

FU23

 

20L

 

IT2

1

Motor

 

 

 

 

 

 

 

4L3

 

 

FU12

8L3

FU24

 

30L

 

IT3

Mtr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Feed Water

 

 

1 GND

 

 

 

 

 

FU25

 

 

FU26

 

 

 

 

Customer

 

 

Electrical

 

 

1TB

1PB

 

 

 

H3

H2

 

 

 

 

Connect

 

 

 

 

 

 

 

 

H1

H4

 

 

 

 

 

 

 

Connection

 

2TB

2

 

FU27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

Optional Transformer

 

 

 

 

 

 

 

 

 

3 GND

 

 

 

 

 

X1

X3

X2

X4

 

 

 

 

 

C5

C6

C7

 

 

3

1

 

 

 

 

 

2

 

 

 

 

 

 

 

 

2

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

FU

FU

FU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

16

19

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

14 15

17 18

20 21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

FU27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B 1PB On

 

 

 

 

 

 

 

 

 

1LT

 

 

 

 

 

 

 

 

HTR

 

 

 

 

 

BR

 

 

 

Boiler

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

C1

C2

C3

C4

5

6

 

Off

 

IFS

 

 

 

 

 

 

 

 

On

 

 

 

 

 

 

 

Y

 

 

 

 

CR

Feed Water

 

 

 

 

 

 

HTR

HTR

 

 

 

 

 

 

 

 

 

 

 

 

FU

FU

FU

FU

 

 

 

 

 

 

 

 

3PS

 

 

 

 

 

 

 

 

 

O

 

O

1PS

O

 

 

 

 

 

 

 

1 2 3

4 5 6

7 8 9

10

 

 

 

 

 

 

 

 

 

C1

Heater Contactor

 

 

11 12

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HTR

HTR

 

 

 

 

 

 

 

 

 

 

 

C2

Heater Contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

 

 

 

 

 

 

 

 

 

 

 

C3

Heater Contactor

 

 

 

 

 

 

HTR

HTR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cabinet Exterior Left Side

 

Panel Layout

Cabinet Exterior Right Side

Wire Color Code

 

 

 

 

 

 

 

C4

Heater Contactor

 

 

 

 

 

 

 

 

 

B

=

Black

 

 

 

 

2PS

 

 

C5

Heater Contactor

 

 

 

 

 

 

 

 

 

BR

=

Brown

 

 

 

 

 

 

C6

Heater Contactor

 

 

 

 

 

 

 

 

 

R

=

Red

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O

=

Orange

 

 

 

 

 

 

 

C7

Heater Contactor

 

 

 

 

 

 

 

 

 

Y

=

Yellow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

=

Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BL

=

Blue

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

=

White

 

 

 

 

 

 

 

 

 

 

 

 

Diagram 13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1

L2 L3

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

1 HTR

1L1

 

C1

FU1

 

FU7

C3

 

5L1

5 HTR

 

 

 

 

 

 

 

 

 

 

2

1L2

 

 

FU2

 

FU8

 

 

5L2

 

 

 

 

 

 

 

 

 

 

 

GND

1L3

 

 

FU3

 

FU9

 

 

5L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 HTR

2L1

 

 

 

 

 

 

 

 

6L1

6 HTR

 

 

 

 

 

 

 

 

 

 

 

2L2

 

 

 

 

 

 

 

 

6L2

 

 

 

 

 

 

 

 

 

 

 

 

2L3

 

 

 

 

 

 

 

 

6L3

 

 

 

 

 

 

 

 

 

 

 

3 HTR

3L1

 

C2

FU4

FU10

C4

 

7L1

7 HTR

 

 

 

 

 

 

 

 

 

 

 

3L2

 

 

FU5

FU11

 

 

7L2

 

 

 

 

 

 

 

 

 

 

 

 

3L3

 

 

FU6

FU12

 

 

5L3

 

 

 

 

 

 

 

 

 

 

 

4 HTR

4L1

 

 

 

 

 

8L1

FU13

CR

10L

 

IT1

Feed Water

 

 

 

 

 

 

 

4L2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8L2

FU14

 

20L

 

IT2

1

 

Motor

 

 

 

 

 

 

 

4L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8L3

FU15

 

30L

 

IT3

Mtr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Feed Water

 

 

1 GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Customer

 

Electrical

 

 

1TB

1PB

 

 

 

 

 

 

 

 

 

 

 

 

Connect

 

Connection

 

 

 

 

 

FU16

 

 

FU17

 

 

 

 

 

 

 

 

 

 

2TB

 

 

FU18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

H1

H2

H3

H4

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1

C2

C3

C4

3 GND

 

 

 

 

 

 

X3

 

 

Optional Transformer

 

 

 

 

 

 

 

 

 

 

 

X1

X2

X4

 

 

 

 

 

 

 

 

FU

2

 

3

1

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU

FU

FU

GND

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

1 2 3

4 5 6

7 8 9

10

 

 

1

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

11 12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

B

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

HTR

 

FU18

 

 

 

 

 

 

 

 

 

1LT

 

 

 

 

 

 

 

 

5

6

B 1PB On

 

 

 

 

BR

 

 

 

Boiler

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

HTR

HTR

 

Off

 

IFS

 

 

 

 

 

 

 

 

On

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

CR

Feed Water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3PS

 

 

 

 

 

 

 

 

3

4

 

 

 

O

 

O

1PS

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1

Heater Contactor

 

 

 

 

 

 

HTR

HTR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

 

 

 

 

 

 

 

 

 

 

 

C2

Heater Contactor

 

 

 

 

 

 

HTR

HTR

 

Wire Color Code

 

 

 

 

 

 

 

C3

Heater Contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

=

Black

 

 

 

 

 

 

 

 

 

Cabinet Exterior Left Side

 

Panel Layout

Cabinet Exterior Right Side

 

 

 

 

2PS

 

 

 

Heater Contactor

 

 

 

BR

=

Brown

 

 

 

 

 

 

 

C4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

=

Red

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O

=

Orange

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

=

Yellow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

=

Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BL

=

Blue

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

=

White

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 10
Contents Chromalox Dimensions Model CHPES-6A through CHPES-180AInstallation ModelWiring Typical Wiring DiagramsBlack Brown Red Orange Yellow Green Blue White Diagram Brown Red Orange Yellow Brown Red Orange Yellow Green Blue White Diagram Red Orange PRE-OPERATION Check Miller LOW Water Cutoff ControlOperation Adjusting Operating Pressure ControlsRecommended START-UP Procedures High Limit Pressure Control OperationAutomatic Blowdown Instructions If FurnishedOptional Equipment for Steam Boilers Boiler Sequence Solid State Testing Operation of SequencerBoiler Sequencer 5 Step Motor Driven Recycle Feature Solid State Progressive SequencerWater Feed Systems InstallationHigh Pressure Feed Condensate Return Systems MaintenanceInstallation Wiring PlumbingRenewal Parts Identification Read Completely Before Starting WorkCondensate Return Systems Limited Warranty

CHPES-6A specifications

The Chromalox CHPES-6A is a advanced electric heating solution designed to meet the demands of various industrial applications. This equipment boasts exceptional performance, reliability, and efficiency, setting a high standard in the electric heating market.

One of the primary features of the CHPES-6A is its robust construction. Built to withstand challenging environments, it is made from high-quality materials that enhance durability while ensuring effective heat transfer. The unit is engineered to resist corrosion and damage, making it ideal for use in harsh conditions and industries.

The CHPES-6A leverages cutting-edge heating technologies that optimize energy consumption. It incorporates advanced digital controls that provide precise temperature management, enabling users to maintain consistent heating without wastage. This precision not only enhances operational efficiency but also contributes to energy savings over time.

One of the standout characteristics of the CHPES-6A is its compact design, which allows for easy installation in tight spaces where conventional heaters may not fit. Its lightweight nature further simplifies the setup process, reducing labor costs and time.

Moreover, the CHPES-6A features an intuitive user interface that streamlines operation. This modern control system includes programmable functions, allowing users to set specific heating schedules and customize temperature settings according to their operational needs.

Safety is paramount in the design of the CHPES-6A, with multiple integrated safety features. These include thermal protection mechanisms and diagnostic systems that alert operators to any potential issues, minimizing the risk of overheating and equipment failure.

The CHPES-6A is suitable for a vast range of applications, including process heating, fluid heating, and even comfort heating. Its versatility makes it a preferred choice across industries such as food processing, chemicals, and pharmaceuticals.

In summary, the Chromalox CHPES-6A stands out due to its exceptional durability, energy efficiency, and user-friendly interface. With its advanced heating technologies and robust safety features, it is designed to provide reliable performance in various demanding applications, making it an invaluable asset for any industrial operation.