Chromalox CHPES-6A manual Brown Red Orange Yellow Green Blue White

Page 8

TYPICAL WIRING DIAGRAMS

Diagram 8

 

 

 

 

 

 

 

 

 

L1 L2 L3

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

1 HTR

1L1

 

C1

FU1

FU13

C5

 

5L1

5 HTR

 

 

 

 

 

 

 

 

2

 

 

1L2

 

 

FU2

FU14

 

 

5L2

 

 

 

 

 

 

 

 

 

 

GND

 

 

1L3

 

 

FU3

FU15

 

 

5L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 HTR

2L1

 

C2

FU4

FU16

C6

 

6L1

6 HTR

 

 

 

 

 

 

 

 

 

 

 

2L2

 

 

FU5

FU17

 

 

6L2

 

 

 

 

 

 

 

 

 

 

 

 

 

2L3

 

 

FU6

FU18

 

 

6L3

 

 

 

 

 

 

 

 

 

 

 

3 HTR

3L1

 

C3

FU7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3L2

 

 

FU8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3L3

 

 

FU9

 

 

CR

 

 

 

 

 

 

 

 

 

 

 

 

4 HTR

4L1

 

C4

FU10

7L1

10L

 

 

IT1

Feed Water

 

 

 

 

 

 

 

FU19

 

 

 

 

 

 

 

 

 

 

 

4L2

 

 

FU11

7L2

FU20

 

20L

 

 

IT2

1

Motor

 

 

 

 

 

 

 

 

4L3

 

 

FU12

7L3

FU21

 

30L

 

 

IT3

Mtr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Feed Water

 

 

 

 

 

 

 

 

 

FU22

FU23

 

 

 

 

 

 

Customer

 

1 GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical

 

1TB

1PB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connect

Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2TB

1 2

 

FU24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

X1

X3

X2

X4

Optional Transformer

 

 

 

 

 

C1

C2

C3

3 GND

 

 

1

 

 

 

 

 

 

 

2

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

1

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU

FU

FU

 

GND

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

W

 

 

1 2 3

4 5 6

7 8 9

 

 

 

 

FU24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1LT

 

 

 

 

 

 

 

 

 

 

B 1PB On

 

 

 

BR

 

 

 

 

Boiler

 

 

 

 

 

 

 

 

 

 

Off

 

 

 

 

 

 

 

 

 

 

R

On

 

 

 

 

 

 

 

 

 

 

 

IFS

 

 

 

 

 

 

 

 

 

 

 

C4

C5

C6

5

6

 

 

 

 

 

Y

 

 

 

 

CR

Feed Water

 

 

 

 

 

 

 

 

 

 

 

 

 

FU

FU

FU

HTR

HTR

 

 

 

 

 

O

 

O 1PS

 

O

3PS

 

 

 

 

Heater Contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

C1

10

13

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11 12

14 15

17 18

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HTR

HTR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C2

Heater Contactor

 

 

 

 

1

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C3

Heater Contactor

 

 

 

 

HTR

HTR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2PS

 

 

 

C4

Heater Contactor

 

Cabinet Exterior Left Side

Panel Layout

Cabinet Exterior Right Side

 

 

Wire Color Code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C5

Heater Contactor

 

 

 

 

 

 

 

 

 

B

=

Black

 

 

 

 

 

 

 

 

C6

Heater Contactor

 

 

 

 

 

 

 

 

 

BR

=

Brown

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

=

Red

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O

=

Orange

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

=

Yellow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

=

Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BL

=

Blue

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

=

White

 

 

 

 

 

 

 

 

 

 

 

 

Diagram 9

 

 

 

 

 

 

 

 

 

L1 L2

L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 HTR 1L1

 

 

FU1

 

FU7

C3

 

5L1

5 HTR

 

 

 

 

 

 

 

2

 

 

1L2

 

 

 

FU2

 

FU8

 

 

5L2

 

 

 

 

 

 

 

 

 

GND

 

1L3

 

 

 

FU3

 

FU9

 

 

5L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 HTR

2L1

 

 

 

 

 

 

 

 

6L1

6 HTR

 

 

 

 

 

 

 

 

 

 

2L2

 

 

 

 

 

 

 

 

6L2

 

 

 

 

 

 

 

 

 

 

 

 

2L3

 

 

 

 

 

 

 

 

6L3

 

 

 

 

 

 

 

 

 

 

 

3 HTR 3L1

 

C2

 

FU4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3L2

 

 

 

FU5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3L3

 

 

 

FU6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4 HTR 4L1

 

 

 

 

 

7L1

FU10

CR

10L

 

 

IT1

 

Feed Water

 

 

 

 

 

 

 

 

4L2

 

 

 

 

 

7L2

FU11

 

20L

 

 

IT2

1

Motor

 

 

 

 

 

 

 

 

4L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7L3

FU12

 

30L

 

 

IT3

Mtr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU15

 

 

 

 

 

FU13

 

FU14

 

 

 

 

 

Customer

Feed Water

 

1 GND

 

 

 

 

 

 

 

 

 

 

 

 

Connect

 

Electrical

 

 

1TB

1PB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connection

 

2TB 2

 

 

 

 

 

 

 

 

H1 H3

H2 H4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1

C2

C3

3 GND

 

3

 

 

 

 

 

 

 

 

Optional Transformer

 

 

 

 

 

 

 

 

 

2

 

 

1

 

 

 

 

 

 

 

 

 

 

2

 

 

 

FU

FU

FU

 

GND

 

 

 

X1 X3 X2 X4

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

2

 

 

1 2 3

4 5 6

7 8 9

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1LT

 

 

 

 

 

 

 

 

 

 

B 1PB On

 

 

 

 

BR

 

 

 

 

Boiler

 

 

 

 

 

5

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

Off

 

IFS

 

 

 

 

 

 

 

 

 

On

 

 

 

 

 

HTR

HTR

 

 

 

 

 

 

Y

 

 

 

 

 

CR

Feed Water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

4

 

 

 

 

 

O

 

O 1PS

O

3PS

 

 

 

 

Heater Contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

C1

 

 

 

HTR

HTR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

 

 

 

 

 

 

 

 

 

 

2PS

 

 

 

C2

Heater Contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HTR

HTR

 

 

 

Wire Color Code

 

 

 

 

 

 

 

C3

Heater Contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cabinet Exterior Left Side

Panel Layout

Cabinet Exterior Right Side

 

 

B

=

Black

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BR

=

Brown

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

=

Red

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O

=

Orange

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

=

Yellow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

=

Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BL

=

Blue

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

=

White

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 8
Contents Chromalox Dimensions Model CHPES-6A through CHPES-180AInstallation ModelWiring Typical Wiring DiagramsBlack Brown Red Orange Yellow Green Blue White Diagram Brown Red Orange Yellow Brown Red Orange Yellow Green Blue White Diagram Red Orange PRE-OPERATION Check Miller LOW Water Cutoff ControlAdjusting Operating Pressure Controls Recommended START-UP ProceduresOperation High Limit Pressure Control OperationAutomatic Blowdown Instructions If FurnishedOptional Equipment for Steam Boilers Testing Operation of Sequencer Boiler Sequencer 5 Step Motor Driven Recycle FeatureBoiler Sequence Solid State Solid State Progressive SequencerHigh Pressure Feed InstallationWater Feed Systems Maintenance Installation WiringCondensate Return Systems PlumbingRenewal Parts Identification Read Completely Before Starting WorkCondensate Return Systems Limited Warranty

CHPES-6A specifications

The Chromalox CHPES-6A is a advanced electric heating solution designed to meet the demands of various industrial applications. This equipment boasts exceptional performance, reliability, and efficiency, setting a high standard in the electric heating market.

One of the primary features of the CHPES-6A is its robust construction. Built to withstand challenging environments, it is made from high-quality materials that enhance durability while ensuring effective heat transfer. The unit is engineered to resist corrosion and damage, making it ideal for use in harsh conditions and industries.

The CHPES-6A leverages cutting-edge heating technologies that optimize energy consumption. It incorporates advanced digital controls that provide precise temperature management, enabling users to maintain consistent heating without wastage. This precision not only enhances operational efficiency but also contributes to energy savings over time.

One of the standout characteristics of the CHPES-6A is its compact design, which allows for easy installation in tight spaces where conventional heaters may not fit. Its lightweight nature further simplifies the setup process, reducing labor costs and time.

Moreover, the CHPES-6A features an intuitive user interface that streamlines operation. This modern control system includes programmable functions, allowing users to set specific heating schedules and customize temperature settings according to their operational needs.

Safety is paramount in the design of the CHPES-6A, with multiple integrated safety features. These include thermal protection mechanisms and diagnostic systems that alert operators to any potential issues, minimizing the risk of overheating and equipment failure.

The CHPES-6A is suitable for a vast range of applications, including process heating, fluid heating, and even comfort heating. Its versatility makes it a preferred choice across industries such as food processing, chemicals, and pharmaceuticals.

In summary, the Chromalox CHPES-6A stands out due to its exceptional durability, energy efficiency, and user-friendly interface. With its advanced heating technologies and robust safety features, it is designed to provide reliable performance in various demanding applications, making it an invaluable asset for any industrial operation.