Char-Broil 4984619 manual Normal

Page 4

Leak Testing

1.Turn all grill control knobs to OFF.

2.Be sure gas hose is tightly connected to gas source.

3.Completely open gas source. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.

4.Brush soapy solution onto area circled below.

5.If “growing” bubbles appear, there is a leak. Close gas source immediately and tighten connection. If leaks cannot be stopped do not try to repair. Call for replacement parts. Order new parts by giving the serial, model number and name of items needed to the Grill Service Center at 1-800-241-7548 (USA) or 1-800-387-6057 (Canada).

6.Always close gas source after performing leak test.

CAUTION

CAUTION: Sideburner lid must be open when sideburner is in operation, if so equipped.

Burner Flame Check

Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in low position than seen on HIGH. Perform burner flame check on sideburner also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.

HIGH

LOW

Hose Check

Before each use, check to see if hoses are cut, worn or kinked. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer.

Safety Tips

Normal

Kinked

 

￿ When grill is not in use, turn off all control knobs and gas

Hose

Hose

source.

 

 

PARTS LIST/DIAGRAM

Note: Illustrations are not to scale.

 

 

 

 

 

 

Key

Qty.

Description

 

Part No.

A

5

Main Burner and Sideburner Natural Gas Bezel

80004350

B

1

Stove and Griddle Natural Gas Bezel

80004352

C

1

Orifice Removal Tool

80004378

D

1

10 ft., 3/8” Natural Gas Hose

3496263

E

1

Rotisserie Burner Orifice (Light Blue Dot-1.15mm)

80006910

 

 

 

 

 

A

B

C

D

E

 

Tools required for assembly:

 

 

 

Orifice Removal Tool - Provided

Adjustable Wrench - Not provided

 

 

Estimated assembly time: 30-45minutes

 

 

4 • Natural Gas Conversion Kit

Image 4
Contents Natural GAS Conversion KIT Table of Contents Figure a Normal Tube Burner Conversion Lid Warming Rack Cooking GratesFlame Tamers Burner Machine Screws Lock Washer Carryover Self-tap TubeScrews Tube Burner Electrode Valve TubeValve Orifice Burner Opening Orifice Removal ToolNatural Gas Bezel 80004350 Natural Gas Hose Conversion Inside Cart Under Sideburner ShelfSideburner Conversion SideburnerSideburner valve Orifice Orifice removal tool Burner cap Sideburner cooking grate Wind Diverter Sideburner Conversion Outdoor Stove & Griddle Sideburner control knob Bezel Valve stem Burner cap Griddle Sideburner cooking grate Wind diverter Screw Flat Washer Lock Washer Nut Rotisserie Burner ConversionSecuring Nut Rotisserie Burner Tube Support Bracket Rotisserie Connector Reinstall Rotisserie Burner Light Blue dot 1.15mm Orifice Orifice Removal ToolEmergencies Possible Cause Prevention/Solution See GAS IssuesThis page Intentionally Left Blank This page Intentionally Left Blank Char-Broil, LLC Columbus, GA 31902 Assembly Instructions