Hearth and Home Technologies GBST4336I, GBFL4136I Troubleshooting, Intellifire Ignition System

Page 41

15 Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified technician. Contact your dealer to arrange a service call by a qualified technician.

A. Intellifire Ignition System

Symptom

Possible Cause

Corrective Action

 

 

 

1. Pilot won’t light.

a. Incorrect wiring.

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor

The ignitor/module

 

are connected to correct terminals on module and pilot assembly.

makes noise, but no

 

 

b. Loose connections or electrical

Verify no loose connections or electrical shorts in wiring from

spark.

 

shorts in the wiring.

module to pilot assembly. Verify connections underneath pilot as-

 

 

sembly are tight; also verify connections are not grounding out to

 

 

metal chassis, pilot burner, pilot enclosure, mesh screen if present,

 

 

or any other metal object.

 

 

 

 

c. Ignitor gap is too large.

Verify gap of igniter to right side of pilot hood. The gap should be

 

 

approximately .17 inch or 1/8 in. (3 mm).

 

 

 

 

d. Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5

 

 

mm) away from “I” terminal on module. Place ON/OFF rocker switch

 

 

or wall switch in ON position. If there is no spark at “I” terminal

 

 

module must be replaced. If there is a spark at “I” terminal, module

 

 

is fine. Inspect pilot assembly for shorted sparker wire or cracked

 

 

insulator around electrode. Replace pilot if necessary.

 

 

 

2. Pilot won’t light,

a. No power or transformer installed

Verify that transformer is installed and plugged into module. Check

there is no noise or

incorrectly.

voltage of transformer under load at spade connection on module

spark.

 

with ON/OFF switch in ON position. Acceptable readings of a good

 

 

transformer are between 3.2 and 2.8 volts AC.

 

 

 

 

b. A shorted or loose connection in wir-

Remove and reinstall the wiring harness that plugs into module.

 

ing configuration or wiring harness.

Verify there is a tight fit. Verify pilot assembly wiring to module. Re-

 

 

move and verify continuity of each wire in wiring harness. Replace

 

 

any damaged components.

 

 

 

 

c. Improper wall switch wiring.

Verify that 110/VAC power is “ON” to junction box.

 

 

 

 

d. Module not grounded.

Verify black ground wire from module wire harness is grounded to

 

 

metal chassis of appliance.

 

 

 

 

e. Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Re-

 

 

move ignitor wire “I” from module. Place ON/OFF rocker switch

 

 

or wall switch in ON position. If there is no spark at “I” terminal

 

 

module must be replaced. If there is a spark at “I” terminal, module

 

 

is fine. Inspect pilot assembly for shorted sparker wire or cracked

 

 

insulator around electrode.

 

 

 

3. Pilot sparks, but

a. Correct gas supply.

Verify that incoming gas line ball valve is “open”. Verify that inlet

Pilot will not light.

 

pressure reading is within acceptable limits, inlet pressure must

 

 

not exceed 14 in. W.C.

 

 

 

 

b. Ignitor gap is incorrect.

Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in (3 mm).

 

 

 

 

c. Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.

 

 

 

 

d. Module voltage output / Valve/Pilot

Verify battery voltage is at least 2.7 volts. Replace batteries if volt-

 

solenoid ohms readings.

age is below 2.7.

 

 

 

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08

41

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Contents What to do if you smell gas ModelHomeowner Reference Information CongratulationsUser Guide Table of ContentsReference Materials Appliance SetupTroubleshooting CONDITIONS, Exclusions & Limitation of Liability Limited Lifetime Warranty Listing and Code Approvals Your Fireplace Gas Fireplace SafetyOperating Instructions User Guide Remote Controls, Wall Controls and Wall Switches Fixed Glass AssemblyClear Space Decorative Doors and FrontsFinal inspection by Lighting Instructions IPIAfter Fireplace is Lit Frequently Asked QuestionsMaintenance and Service Gasket Seal and Glass Assembly Inspection Maintenance Tasks-Qualified Service TechnicianLogs FireboxTypical Appliance System Getting StartedInspect Appliance and Components Design and Installation ConsiderationsTools and Supplies Needed Negative Pressure Selecting Appliance Location Framing and ClearancesClearances Constructing the Appliance ChaseGBFL4136I GBFL4136I Mantel Projection Mantel and Wall Projections GBST4336I Mantel ProjectionCombustible Mantel Legs or Wall Projections Fireplace OpeningVent Termination Minimum Clearances Termination LocationsVent Guidelines Vent Information and DiagramsVent System Configuration Models Pipe SizePipe Clearances to Combustibles Vent Clearances and FramingWall and Ceiling Penetration Framing Vertical Penetration FramingGas and Electrical Connections Installing Outside Air Kit Damper Assem- blyAppliance Preparation Proper Positioning, Leveling And Securing Securing and Leveling the ApplianceAssembly of Vent Sections Installing Vent PipeInstall Attic Insulation Shield Attaching Vent to FireboxFuel Conversion Gas InformationGas Pressure Gas ConnectionIntellifire Ignition System Wiring Wiring RequirementsOptional Accessories Requirements Electrical InformationElectrical Service and Repair Junction Box Detail Junction Box InstallationSplatter Guard To install the Splatter GuardFinishing To Remove the Splatter Guard To Close the Lower Access Panel12 Minimum Vertical and Maximum Horizontal GBFL4136I Pier Mantel ProjectionFacing Material 17 Noncombustible Facing DiagramAppliance Setup Models GDST4336I, GDFL4136I, GDCL4136I, GBST4336I, GBFL4136I Install the Log AssemblyModel GDCR4136I Placement of Log #2Burner Air Shutter Settings Install Trim Kits and SurroundsAir Shutter Setting Intellifire Ignition System TroubleshootingSymptom Possible Cause Corrective Action Intellifire Ignition System Reference Materials Appliance Dimension DiagramFront View Part number list on following Log Set AssemblyService Parts At Depot GBST4336IGBFL4136I Stocked Service Parts ListGBST4336I, GBFL4136I IPI Valve AssemblyContact Information
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GBST4336I, GBFL4136I specifications

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