Baxi Potterton 24 Eco HE manual Fault Finding, Carry out initial fault finding checks

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15.0 FAULT FINDING

Carry out initial fault finding checks

1.Check that gas, water and electrical supplies are available at the boiler. Electrical supply = 230V ~ 50 Hz.

CH water system pressurised to 0.5 bar when the boiler is cold. The preferred minimum gas pressure is 19.5mbar (natural gas), or 36mbar (propane).

2.Carry out electrical system checks, i.e. Ground Continuity, Resistance to Ground, Short Circuit and Polarity with a suitable meter. NOTE: These checks must be repeated after any servicing or fault finding.

3.Ensure all external controls are calling for heat and check all external and internal fuses. Before any servicing or replacement of parts ensure the gas and electrical supplies are isolated.

Refer to Section 13.1 “Illustrated Wiring Diagram” for position of numbered terminals

Central Heating - Follow operational sequence

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: When instructed to turn the Selector

Turn selector to

 

 

 

 

 

 

NO

 

 

 

 

 

 

to the reset position turn the Selector

 

neon illuminated

 

 

 

Go to section ‘A’

 

 

 

Switch fully anticlockwise against the spring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pressure and hold for 2 seconds to reset

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the boiler.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Go to section ‘B’

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Turn

 

 

thermostat

NO

 

External controls and,

NO

 

Ensure controls are set to

 

 

 

to max.

 

where fitted, integral timer

 

demand and verify the

 

 

 

 

 

 

 

 

Pump runs

 

 

calling for heat

 

 

contacts are closed

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Primary flow switch

NO

operated

 

 

 

 

YES

 

 

 

 

NO

 

 

Fan runs at max speed

 

 

 

 

YES

 

 

 

 

 

Air pressure

NO

switch proved

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

Spark at ignition

 

Go to section ‘C’

Turn the selector switch to the ‘Reset’ position and hold for at least 2 seconds. If regular resetting is required, or appliance still does not operate, investigation is necessary

Go to section ‘E’

Go to sections ‘J’, ‘L’ &

‘D’

NO

electrodes for up to 10

seconds

YES

Burner on

neon

NO

illuminated

 

 

 

 

 

 

 

 

YES

 

 

 

 

YES

 

 

 

 

Burner extinguishes

after 10 seconds

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Burner output

NO

modulates until set

 

temperature is reached

 

 

 

 

 

 

 

 

 

YES

 

 

 

YES

 

 

 

 

 

 

 

 

Burner goes out

illuminated

NO

Replace PCB

Go to section ‘F’

Go to section ‘I’

Go to section ‘G’

Fan stops

YES

YES

Turn selector to the reset position. If the light does not extinguish go to sections H & K

Pump stops

YES

Operation sequence

correct

Publication No. 5111811

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Contents Performa Contents Scheme Members only Installer Notification GuidelinesLegislation Important Installation, Commissioning, Service & RepairOptional Extras IntroductionDescription Layout General LayoutDomestic Hot Water Mode Fig Central Heating Mode FigAppliance Operation Central Heating Circuit KeyTechnical Data Gas Inlet 68mm Dimensions and Fixings95mm 65mm Left Hand Side 130mm BoilerInformation System DetailsCentral Heating Circuit BypassPressure Relief Valve Fig System Filling and PressurisingExpansion Vessel Central Heating only Hard Water Areas Domestic Hot Water CircuitShowers Location Site RequirementsElectrical Supply Ventilation of CompartmentsGas Supply Condensate Drain Likely flue positions requiring Flue terminal guard FlueFlue Trim Flue DimensionsTerminal Guard Fig Maximum permissible flue length is 4 metresFlue Options Horizontal Flues Vertical Twin PipeInitial Preparation InstallationFlushing Preparing The BoilerFitting the Pressure Relief Discharge Pipe Fig Fitting The BoilerFitting The Flue Condensate Drain see sectionVertical Flue Key to Wiring Functional Flow DiagramMaking The Electrical Connections Preliminary Electrical ChecksCommissioning the Boiler CommissioningChecking the Burner Pressure Adjusting the Pressure FigCompletion Completion11 .1 Annual Servicing Servicing the BoilerInlet / Return Manifold Annual ServicingW. Filters Fig Changing Components Pressure Switch FigBurner Fig Heat Exchanger FigInsulation Fig Injectors FigElectrodes Fig Gas Valve Fig Temperature Sensor FigSafety Thermostat Fig Automatic Air Vent Fig Pump Head Only FigsPump Complete Figs Condensate Trap Fig Pressure Gauge FigsExpansion Vessel Fig 12.18 P.C.B. Fig Selector Switch FigPlate Heat Exchanger Fig Diverter Valve Assembly FigSeals DHW Pressure Differential Valve FigCH Pressure Microswitch Fig Diverter Valve AssemblyFlow Regulator Figs CH Pressure Differential Valve FigFlue Overheat Thermostat Fig Secondary Heat Exchanger FigControl PCB Illustrated Wiring DiagramElectrical Short Parts List Short Parts ListOperation sequence Correct Fault FindingCarry out initial fault finding checks Operation sequence Fault Finding Solutions Sections a to E Fault Finding PCB GAS Boiler Commissioning Checklist Service 3 Date Service 1 DateService 5 Date Service 7 DateGeneral Enquiries GB Service GBTechnical GB Literature Request GB

24 Eco HE specifications

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