
Operating Instructions and Parts Manual
Maintenance (Continued)
5.Submerge the complete pump in a disinfectant solution (10% chlorine bleach solution) for at least one hour before handling the pump.
6.Clean all dirt and deposits from the pump float. Make sure float moves freely after cleaning.
7.Clean all dirt and deposits away from pump inlet and volute.
This pump contains dielectric motor
oil for lubrication and motor heat transfer. This oil can be harmful to the environment. Check state environmental laws before disposing of this oil. This oil can be harmful to aquatic life so consideration should be exercised in the application of this pump.
Troubleshooting Chart
Symptôm
Possible Cause(s)
Corrective Action
Pump will not start | 1. Water level too low | 1. | Pump switch will not turn on unless water covers top of pump | |||||
or run | 2. Blown fuse or tripped circuit breaker | 2. | If blown, replace with proper sized fuse or reset breaker | |||||
| 3. | Low line voltage |
|
|
|
|
| |
|
|
| 3. | If voltage is under recommended minimum, check wiring size from the | ||||
|
|
|
|
| main switch on property. If OK, contact power company. | |||
| 4. | Defective motor | 4. | Return for service or replace motor | ||||
| 5. | Defective float switch | 5. | Replace float switch | ||||
| 6. | Impeller (pump filled with debris) | 6. | If impeller will not turn, remove housing and remove debris | ||||
| 7. | Tangled switch | 7. | Arrange switch so the switch moves freely. Reposition pump if | ||||
|
|
|
|
| necessary | |||
| 8. | Insufficient liquid level | 8. | Make sure liquid level is at least 13 inches from the basin floor | ||||
|
|
|
|
|
|
| ||
Pump starts and | 1. Backflow of water from piping | 1. | Install check valve | |||||
stops too often | 2. Faulty float switch | 2. | Replace float switch | |||||
| 3. | Check valve not installed or leaking | 3. | Remove and examine check valve for proper installation and free | ||||
|
|
|
|
| operation | |||
| 4. | Discharge head is less than | 4. | Recheck all sizing calculations to determine proper pump size | ||||
|
| manufacturer's minimum |
|
|
|
|
| |
|
|
|
|
|
|
| ||
Pump shuts off | 1. Excessive water temperature | 1. | Pump should not be used for water above 120º F | |||||
and turns on | 2. Defective switch or entangled switch is | 2. | Replace or reposition pump | |||||
independently |
| causing pump to run dry |
|
|
|
| Pump may start unexpectedly. Disconnect | |
|
|
|
|
| ||||
of switch (trips |
|
|
|
|
|
| ||
|
|
|
|
|
| power supply before servicing. | ||
|
|
|
|
|
| |||
thermal overload | 3. | Low line voltage | 3. | If voltage is under recommended minimum, check wiring size from the | ||||
protection) | ||||||||
|
|
|
| main switch on property. If OK, contact power company | ||||
|
|
|
|
| ||||
|
|
|
|
|
|
| ||
Pump operates | 1. Worn bearings | 1. | Return for service or replace | |||||
noisily or vibrates | 2. Debris in impeller cavity or broken | 2. | Remove housing, clean impeller and/or replace broken impeller | |||||
excessively | 3. Piping attachments to building | 3. | Replace portion of discharge pipe with flexible connector | |||||
|
| structure too rigid or too loose |
|
|
|
|
| |
|
|
|
|
|
|
| ||
Pump will not shut | 1. Defective float switch | 1. | Replace float switch | |||||
off | 2. Float switch movement restricted | 2. | Reposition pump or clean basin as required to provide adequate | |||||
|
|
|
|
| clearance for float | |||
| 3. | Restricted discharge (obstruction in | 3. | Remove pump and clean pump & piping | ||||
|
| piping) |
|
|
|
|
| |
| 4. | Excessive inflow or pump not properly | 4. | Recheck all sizing calculation to determine proper pump size | ||||
|
| sized for application |
|
|
|
|
| |
|
|
|
|
|
|
| ||
Pump operates but | 1. Low line voltage | 1. | If voltage is under recommended minimum, check wiring size from the | |||||
delivers little or no |
|
|
|
| main switch on property. If OK, contact power company | |||
water | 2. Debris caught in impeller or discharge | 2. | Remove, clean and check for tightness | |||||
| 3. | Worn or defective pump parts or | 3. | Replace worn parts or entire pump. Clean parts if required | ||||
|
| plugged impeller |
|
|
|
|
| |
| 4. | Pump running backwards | 4. | Check rotation. (CCW from bottom) Return if CW | ||||
| 5. | Pump not properly sized for application | 5. | Recheck all sizing calculations to determine proper pump size | ||||
| 6. | Check valve stuck closed or installed | 6. | Remove and examine check valve for proper installation and free | ||||
|
| backwards |
|
| operation | |||
| 7. | Shut off valve closed | 7. | Open valve |
www.waynepumps.com
4