Start Up Conditions
CONDENSATION
Whenever the water heater is filled with cold water, a cer- tain amount of condensation will form while the burner is
on. A water heater may appear to be leaking when in fact the water is condensation. This usually happens when:
a. When a new water heater is filled with cold water for the first time.
b. When gas burns and water vapor is produced in water heaters, particularly high efficiency models where flue temperatures are lower.
c. When you use large amounts of hot water in a short time and the refill water is very cold.
Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall onto the burner or other hot surfaces to produce a "sizzling" or "frying" noise.
Excessive condensation can cause pilot outage due to water running down the flue tube onto the main burner and putting out the pilot.
Because of the suddenness and amount of water, conden-
sation water may be diagnosed as a "tank leak". After the water in the tank warms up (about
tion should disappear.
Do not assume the water heater is leaking until there has been enough time for the water in the tank to warm up.
An undersized water heater will cause more condensa- tion. The water heater must be sized properly to meet the family's demands for hot water including dishwashers, washing machines and shower heads.
Excessive condensation may be noticed during the winter
and early spring months when incoming water tempera- tures are at their lowest.
Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and water vapor.
SMOKE/ODOR
It is not uncommon to experience a small amount of smoke and odor during the initial
THERMAL EXPANSION
Water supply systems may, because of high line pressure, frequent
The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving point of the water
sure relief valve is reached, the valve will relieve the
excess pressure. The
sion. This is an unacceptable condition and must be cor- rected.
It is recommended that any devices installed which could create a closed system have a
STRANGE SOUNDS
Possible noises due to expansion and contraction of some metal parts during periods of
Condensation causes sizzling and popping with the burn-
er area during heating and cooling periods and should be considered normal. See"Condensation" section.
Operational Conditions
SMELLY WATER
In each water heater there is installed at least on anode
rod (see parts section) for corrosion protection of the tank. Certain water conditions will cause a reaction between
this rod and the water. The most common complaint asso- ciated with the anode rod is one of a "rotten egg smell".
This odor is derived from hydrogen sulfide gas dissolved in the water. The smell is the result of four factors which
must all be present for the odor to develop:
a.a concentration of sulfate in the supply water.
b.little or no dissolved oxygen in the water.
c.a sulfate redurLing bacteria within the water heater. (This harmless bacteria is
d.an excess of active hydrogen in the tank. This is caused by the corrosion protective action of the anode.
Smelly water may be eliminated or reduced in some water heater models by replacing the anode(s) with one
of less active material, and then chlorinating the water heater tank and all hot water lines. Contact the local
water heater supplier for further information concerning
an Anode Replacement Kit #9001453 and this Chlorination Treatment.
If the smelly water persists after the anode replacemer and chlorination treatment, we can only suggest that con tinuous chlorination and filtering conditioning equipmer be considered to eliminate the water problem.
Do not remove the anode leaving the tank unprotecte( By doing so, all warranty on the water heater tank voided.
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