State Industries Power Vent/Power Direct Vent Gas Models instruction manual Vent Pipe Preparation

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VENT PIPE PREPARATION

1.INITIAL PREPARATION.

A.) Make sure the solvent cement you are planning to use is designed for the specific application you are attempting.

B.) Knowthephysicalandchemicalcharacteristicsandlimitationsofthe PVC and CPVC piping materials that you are about to use.

C.) Know the reputation of your manufacturer and their products.

D.) Knowyourownqualificationsorthoseofyourcontractor.Thesolvent weldingtechniqueofjoiningPVCandCPVCpipeisaspecializedskill just as any other pipe fitting technique.

E.) Closelysupervisetheinstallationandinspectthefinishedjobbefore start-up.

F.) Contact the manufacturer, supplier, or competent consulting agency if you have any questions about the application or installation of PVC and CPVC pipe.

G.) Take the time and effort to do a professional job. Shortcuts will only cause you problems and delays in start-up. By far, the majority of failures in PVC and CPVC systems are the result of shortcuts and/or improper joining techniques.

PRIMER

It is recommended that Tetrahydrofuran (THF) be used to prepare the surfaces of pipe and fittings for solvent welding. Do not use water, rags, gasoline or any other substitutes for cleaning PVC or CPVC

surfaces. A chemical cleaner such as MEK may be used.

CEMENT

The cement should be a bodied cement of approximately 500 to 1600 centipoise viscosity containing 10-20% (by weight) virgin PVC material solvated with tetrahydrofuran (THF). Small quantities of dimethyl formamide (DMF) may be included to act as a retarding agent to extend curing time. Select the proper cement; Schedule 40 cement should be used for Schedule 40 pipe. Never use all-purpose cements, commercial glues and adhesives or ABS cement to join PVC or CPVC pipe and fittings.

2.SELECTION OF MATERIALS.

Cutting Device - Saw or Pipe Cutter.

Deburring Tool, Knife, File, or Beveling Machine (2” and above).

Brush - Pure Bristle.

Rag - Cotton (Not Synthetic).

Primer and Cleaner.

Solvent Cement - PVC for PVC Components and CPVC for CPVC Components.

Containers - Metal or Glass to hold Primer and Cement. Select the type of PVC or CPVC materials to be used on the basis of their application with respect to chemical resistance, pressure rating, temperature characteristics, etc.

Insertion Tool - Helpful for larger diameter pipe and fittings 6 inches (15.2cm) and above.

APPLICATORS

Select a suitable pure bristle type paint brush. Use a proper width brush or roller to apply the primer and cement (see chart below). Speedy application of cement is important due to its fast drying characteristics. IMPORTANT NOTE: A dauber type applicator should only be used on pipe sizes 2” and below. For larger diameter pipe, a brush or roller

must be used.

RECOMMENDED BRUSH* SIZE FOR PRIMER

AND CEMENT APPLICATIONS

Nominal Pipe (IPS)

Size Brush Width

2

1.5” (3.8cm)

3

1.5”-2.5” (3.8cm - 6.4cm)

*USE ONLY NATURAL BRISTLE

3.MAKING THE JOINT.

A.) Cutting Pipe must be squarely cut to allow for the proper interfacing of the pipe end and the fitting socket bottom. This can be accomplished with a miter box saw or wheel type cutter Wheel type cutters are not generally recommended for larger diameters since they tend to flare the corner of the pipe end. If this type of cutter is used, the flare on the end must be completely removed.

NOTE: Power saws should be specifically designed to cut plastic pipe.

STEP A

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Contents Whenever maintenance adjustment or service is required 197834-000Safe INSTALLATION, USE and Service Important DefinitionsGeneral Safety General Safety Table of Contents IntroductionReplacement Parts and Deliming Products GET to Know Your Water Heater GAS ModelsRecovery capacity based on 96% thermal efficiency Installation ConsiderationsRough-In-Dimensions All models Maximum Supply Pressure 14 inches W.C .48kPaDirectly BELOW. Keep Clear of ALL Obstructions Water Piping Mixing Valve Usage Facts to Consider About the Location Appliances in Unconfined Spaces Insulation BlanketsCombustion AIR and Ventilation Appliances in Confined SpacesALL AIR from Inside Buildings See ALL AIR from Outdoors See Figures 7, 8Water Piping Installing the NEW Water HeaterChemical Vapor Corrosion Closed Water SystemsTemperature-Pressure Relief Valve Valve and Pipe Insulation if suppliedHigh Altitude Installations Gas PipingVent Pipe Termination Sediment Traps VentingFilling the Water Heater Vent Hoods MAY be Extremely HOT During Operation Power VentCanadian Power Vent Direct Vent Canadian Direct VentCondensate InstallationsPlanning the Vent System Sequence of INSTALLATIONS, a Installation of Vent SystemVent Terminal INSTALLATION, Sidewall Direct Vent Terminal Installation ImportantVent Terminals Supplied with Heater Must be Used Installation SequenceVertical Vent Terminal Installation Concentric Vent Installation Installation of Vent SYSTEM, SidewallInstallation of Vertical Vent System KIT ComponentsSafety Considerations Installation Procedure 1 Roof TERMINATION, see Figure CProcedure 2 Side Wall TERMINATION, see Figure F Figure FMULTI-CONCENTRIC Vent Terminations Figure gVent Pipe Preparation Step F Step BStep E Step GBlocked Intake Switch Blower Prover SwitchBlocked Exhaust Switch ON/OFF SwitchPower Vent Wiring Schematic Figure What to do if YOU Smell GAS ON/OFF SwitchDo not try to light the burner by hand Do not TRY to Light the Burner by HandTemperature Regulation HI Limit Switch E.C.OUsing the Electronic Controller OverviewDisplay Action Operating StatesAction Changing the Display Units Fault and Warning ConditionsAccess to the Current Fault or Warning DisplayViewing the Fault History Viewing Information About the HeaterOperational Conditions For Your InformationStart UP Conditions Venting System Inspection Periodic MaintenanceBurner Cleaning Burner Operation and InspectionDraining Temperature-Pressure Relief Valve OperationAnode ROD Inspection Service Leakage CheckpointsTroubleshooting Guidelines ProblemsPage Page Limited Warranty

Power Vent/Power Direct Vent Gas Models specifications

State Industries offers a range of power vent and power direct vent gas models that cater to various residential and commercial heating needs. These models are designed for efficiency, safety, and convenience, making them a popular choice among consumers seeking reliable water heating solutions.

One of the standout features of State Industries' power vent models is their ability to vent directly through walls or roofs, enabling installation in locations where traditional venting methods may pose challenges. This flexibility makes them ideal for homes without suitable chimney access. The power vent system employs a fan to push exhaust gases out, ensuring efficient operation even in cases where vertical venting is not feasible.

The power direct vent models take this a step further by utilizing sealed combustion technology. This means they draw air for combustion from outside the home, which significantly reduces the risk of backdrafts and improves indoor air quality. The dual-venting system of these models also enhances their efficiency, as it allows for better control of air flow and exhaust.

State Industries incorporates advanced technologies in their gas models, including electronic ignition systems that eliminate the need for a standing pilot light. This feature not only enhances energy efficiency but also adds convenience for users. Moreover, these models come equipped with LED indicators that provide real-time status updates, enabling users to monitor their units easily.

Durability and reliability are hallmarks of State Industries products. The tanks are constructed with high-quality materials and feature protective coatings that inhibit corrosion, ensuring a long lifespan. In addition to this, many models are backed by extended warranties, providing peace of mind for consumers.

Energy efficiency is a critical characteristic of these gas models, with many units meeting or exceeding energy efficiency standards set by the Environmental Protection Agency (EPA). This results in lower utility bills and a reduced environmental impact. With adjustable temperature settings, users can optimize their water heating experience while conserving energy.

In conclusion, State Industries' power vent and power direct vent gas models stand out for their flexibility in installation, advanced technologies, and energy-efficient operation. Whether for residential or commercial use, these models offer high performance and reliability, ensuring that users enjoy a consistent and efficient hot water supply.