Crown CSHB60-90XE II. ECM Trouble Shooting A. Diagnostc Features, Symptom CAUSE/PROCEDURE

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All installations and services must be performed by qualified service personnel.

II.ECM TROUBLE SHOOTING A. DIAGNOSTC FEATURES

The control board is equipped with 4 green Input Status LEDs and 1 red Board Status LED. These are intended to provide a quick view into furnace performance without requiring a voltmeter.

The green Input Status LEDs are driven by the “Y”, “W”, “G”, and “DEHUM” inputs and are located directly below those inputs. They will light to indicate the presence of these signals.

The red Board Status LED has two functions:

It will light when the board recognizes a valid input signal and will stay lit until all valid signals are removed. This is intended to show that the board is functioning and able to respond to input signals.

It will flash rapidly while120VAC is missing from the LIMIT switch. This is intended to give a quick visual indication of the High LIMIT switch.

B. GENERAL GUIDELINES TO TROUBLESHOOTING GE ECM – DRIVEN SYSTEMS

: Disconnect power from unit before removing or replacing connectors, or servicing motor. Wait at least 2 minutes after disconnecting power before opening motor.

SYMPTOM

 

CAUSE/PROCEDURE

Motor rocks slightly when starting

This is normal start-up for ECM

Motor won’t start

Check power at motor

• No movement

Check low voltage (24 VAC R to C) at motor

 

• Check low voltage connections

 

 

(G,PWM,W,R,C,) at motor

 

• Check for unseated pins in connectors on motor

 

 

harness

 

• Test with a temporary jumper between R – G

 

• Check motor for tight shaft

 

Run Moisture Check

• Motor rocks, but won’t start

Check for loose or compliant motor mount

 

• Make sure blower wheel is tight on shaft

 

• Perform motor/control replacement check

Motor oscillates up & down while being tested off

It is normal for motor to oscillate with no load on

of blower

 

shaft.

Motor starts, but runs erratically

Check line voltage for variation or “sag”

• Varies up and down or intermittent

 

• Check low voltage connections

 

 

(G,PWM,W,R,C,) at motor, unseated pins in

 

 

motor harness connectors

 

• Check “Bk” for erratic CFM command (in

 

 

variable speed applications)

 

Check-out system controls – T’stat?

 

Perform Moisture Check

• “Hunts” or “puffs” at high CFM (speed)

Does removing panel or filter reduce “puffing”?

 

 

Reduce restriction

 

 

Reduce max airflow

• Stays at low CFM despite system call for cool or

Check low voltage (T’stat) wires and connections

heat CFM

 

 

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Contents Model Index Section Beginning EAC Board Layout with Switches Wiring & SwitchesOutputs Operating Modes Blower Delay CFM Tables Heating Speed Set-upsCooling Speed Set-ups II. ECM Trouble Shooting A. Diagnostc Features General Guidelines to Troubleshooting GE ECM Driven SystemsSymptom CAUSE/PROCEDURE Evidence of Moisture Excessive noisePerform Moisture Check DON’TComfort Check Troubleshooting ChartsYES Is There Supplied to MOTOR? Disconnect 16 PIN Sequence of Operation ECM PSC Replacement