A.O. Smith 200M, 225M, HW-120M, 160M warranty Operation, General, Filling, Purging of GAS Line

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OPERATION

IMPORTANT

Only qualified personnel shall perform the initial firing of the heater. At this time the user should not hesitate to ask the start-up technician any questions regarding the operation and maintenance of the unit.

Lighting and Operating instructions are included with this manual. By using these instructions, the user may be able to make minor operational adjustments and save unnecessary service calls. However the user should not attempt repairs, but should contact a service technician or gas supplier.

GENERAL

Never operate the water heater without first making sure the water heater and system are filled with water, in addition:

Make sure a temperature and pressure relief valve is installed at the water heater and if used, the storage tank. Also check for leaks.

Also be sure to check the gas piping for leaks before beginning the initial firing of the boiler.

FILLING

1.Close the systems drain valve by turning handle clockwise.

2.Open a nearby hot water faucet to permit the air in the system to escape.

3.Fully open the cold water inlet pipe valve allowing the heater and piping to be filled.

4.Close the hot water faucet as water starts to flow.

5.The heater is ready to be operated.

PURGING OF GAS LINE

Gas line purging is required with new piping or systems in which air has entered.

CAUTION

PURGING SHOULD BE PERFORMED BY PERSONS EXPERIENCED IN THIS TYPE GAS SERVICE. TO AVOID RISK OF FIRE OR EXPLOSION, PURGE DISCHARGE MUST NOT ENTER CONFINED AREAS OR SPACES WHERE IGNITION CAN OCCUR. THE AREA MUST BE WELL VENTILATED AND ALL SOURCES OF IGNITION MUST BE INACTIVATED OR REMOVED.

BEFORE PLACING THE WATER HEATER IN OPERATION, CHECK FOR GAS LEAKAGE. USE A SOAP AND WATER SOLUTION OR OTHER MATERIAL ACCEPTABLE FOR THE PURPOSE OF LOCATING GAS LEAKS. DO NOT USE MATCHES, CANDLES, FLAME OR OTHER SOURCES OF IGNITION FOR THIS PURPOSE.

CAUTION

BEFORE PROCEEDING WITH THE OPERATION OF THE UNIT, MAKE SURE HEATER AND SYSTEM ARE FILLED WITH WATER AND ALL AIR IS EXPELLED FROM HEATER AND PIPING.

THE MAIN MANUAL GAS SHUTOFF VALVE AND THE PILOT ADJUSTING VALVE (WHEN APPLICABLE) MUST HAVE BEEN CLOSED FOR AT LEAST FIVE (5) MINUTES. THIS WAITING PERIOD IS AN IMPORTANT SAFETY STEP. ITS PURPOSE IS TO PERMIT GAS THAT MIGHT HAVE ACCUMULATED IN THE COMBUSTION CHAMBER TO CLEAR. IF YOU DETECT GAS AT THE END OF THIS PERIOD, DO NOT PROCEED WITH LIGHTING. RECOGNIZE THAT GAS ODOR, EVEN IF IT SEEMS WEAK MAY INDICATE PRESENCE OF ACCUMULATED GAS SOMEPLACE IN THE AREA WITH A RISK OF FIRE OR EXPLOSION. SEE THE FRONT PAGE FOR STEPS TO BE TAKEN.

DO NOT USE THIS HEATER IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE HEATER AND TO REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.

Light the unit in accordance with the instructions on the lighting label attached to the boiler. These instructions are repeated in the following.

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Contents Commercial GAS Copper Heat Exchanger Water Heater Models HW-120M, 160M, 200M, 225MHeater Performance Data ROUGH-IN-DIMENSIONSForeword Table of ContentsGeneral Safety Information Grounding Instructions High Altitude InstallationsChemical Vapor Corrosion Liquid Petroleum ModelsAutomatic GAS Shutoff Control FeaturesThermal Balancer Intermittent Ignition Control ModuleSafety Flow Switch Tank Temperature ControlCirculating Pump Intermittent Ignition Control Module I.I.DDrain Valve Not Supplied Safety Flow Switch SettingsInstallation Instructions Venting Proper Vent Pipe InstallationRelief Valve Confined SpaceClosed Water System Hard WaterWater Line Connections Water Potable HeatingPiping Diagrams Page Page Correct GAS GAS ConnectionsSizing GAS Supply Line GAS Supply Pipe Sizes in InchesElectrical Information Page General OperationFilling Purging of GAS LineOperating Instructions for I.I.D. Models For Your Safety Read Before OperatingOver 170F 77C Checking and Adjusting the InputPilot and Main Burner Maintenance Service InformationD. Pilot Burner Main Burner for HW HeatersProtector Switch Continuity Test Protector SwitchThermal Balancer Schematic Diagram Inspecting the Heat Exchanger Venting SystemElectrical Service Preventive MaintenanceReplacement Parts GAS Pressure RegulatorRemoving Light Deposits Deliming SolventsHeavy Lime Deposits Deliming the HW Water HeaterSystem Operation CheckoutRemoving Silicate YES No Spark AT Pilot BurnerReplace pilot burner Replace ignition Module Spark AT Pilot Burner but Pilot will not LightMV & MV/PV? Pilot Burner Lights but Main Burner does not LightClaim Procedure Service and Repair ExpensesConditions and Exceptions Limitations on Implied Warranties

HW-120M, 225M, 200M, 160M specifications

A.O. Smith is renowned for its range of advanced water heaters, and the 160M, 200M, 225M, and HW-120M models stand out as some of the most reliable and innovative options available. These water heaters are designed to deliver exceptional performance, energy efficiency, and user-friendly features, making them ideal for various residential and commercial applications.

The A.O. Smith 160M model boasts a robust design that ensures longevity and efficiency. It has a 160-gallon capacity, providing ample hot water for households with high demand. This model incorporates insulation technology that minimizes heat loss, contributing to energy savings and reduced utility bills. Additionally, it features a durable exterior that is resistant to rust and corrosion.

The 200M model takes performance a step further with a higher capacity of 200 gallons, making it suitable for larger homes or businesses. This model is equipped with advanced components, including a high-efficiency burner and a powerful thermocouple that ensures reliable heating. The 200M also includes user-friendly controls that allow for precise temperature settings and easy operation.

Next in line is the A.O. Smith 225M, which offers an impressive 225-gallon capacity. This model is designed for heavy-duty usage and features a reinforced tank to withstand high pressure. The 225M is also equipped with state-of-the-art flame retention technology that optimizes fuel use, enhancing the overall efficiency of the unit. This ensures that customers not only get hot water when needed but also experience considerable savings on energy costs.

Finally, the HW-120M model is a compact solution that does not compromise on performance. With a capacity of 120 gallons, it is ideal for smaller households or spaces where water heating needs are moderate. The HW-120M includes features such as an LED display for easy temperature monitoring and an integrated safety system that prevents overheating.

All these models utilize advanced technologies such as electronic ignition and enhanced insulation materials, contributing to a reduction in energy consumption and maintenance needs. The combination of these features makes A.O. Smith appliances a smart choice for consumers looking for efficiency, reliability, and performance. With a strong commitment to craftsmanship and innovation, A.O. Smith continues to set the standard in water heater technology, ensuring customers enjoy reliable hot water access while promoting energy efficiency.