A.O. Smith 225M, 200M, HW-120M, 160M warranty Installation Instructions

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INSTALLATION INSTRUCTIONS

IMPORTANT

Strict adherence to installation wiring diagrams shown in this manual is required to prevent constant pump operation when the system temperature control is satisfied, otherwise the warranty is void as stipulated under item 2a (6) of the LIMITED WARRANTY.

REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIELD INVOLVED. PLUMBING, AIR SUPPLY, VENTING, GAS SUPPLY AND ELECTRICAL WORK ARE REQUIRED.

LOCATION

When installing the heater, consideration must be given to proper location. Location selected should be as close to the stack or chimney as practicable with adequate air supply, and as centralized with piping system as possible.

THE HEATER SHOULD NOT BE LOCATED IN AN AREA WHERE IT WILL BE SUBJECT TO FREEZING.

LOCATE IT NEAR A FLOOR DRAIN. THE HEATER SHOULD BE LOCATED IN AN AREA WHERE LEAKAGE FROM THE HEATER OR CONNECTIONS WILL NOT RESULT IN DAMAGE TO THE ADJACENT AREA OR TO LOWER FLOORS OF THE STRUCTURE.

WHEN SUCH LOCATIONS CANNOT BE AVOIDED, A SUITABLE DRAIN PAN SHOULD BE INSTALLED UNDER THE HEATER. Such pans should be fabricated with sides at least 2" (50.8mm) deep, with length and width at least 2" (50.8mm) greater than the diameter of the heater and must be piped to an adequate drain. The pan must not restrict combustion air flow.

Should the heater be installed in a garage, the heater must be located, or protected, so it is not subject to physical damage by a moving vehicle.

WARNING

THERE IS A RISK IN USING FUEL BURNING APPLIANCES SUCH AS HEATERS IN ROOMS OR AREAS WHERE GASOLINE, OTHER FLAMMABLE LIQUIDS OR ENGINE DRIVEN EQUIPMENT OR VEHICLES ARE STORED, OPERATED OR REPAIRED. FLAMMABLE VAPORS ARE HEAVY AND TRAVEL ALONG THE FLOOR AND MAY BE IGNITED BY THE IGNITER OR MAIN BURNER FLAMES CAUSING FIRE OR EXPLOSION. SOME LOCAL CODES PERMIT OPERATION OF GAS APPLIANCES IN SUCH AREAS IF THEY ARE INSTALLED 18 INCHES OR MORE ABOVE THE FLOOR. THIS MAY REDUCE THE RISK IF LOCATION IN SUCH

AN AREA CANNOT BE AVOIDED.

WARNING

FLAMMABLE ITEMS, PRESSURIZED CONTAINERS OR ANY OTHER POTENTIAL FIRE HAZARDOUS ARTICLES MUST NEVER BE PLACED ON OR ADJACENT TO THE HEATER. OPEN CONTAINERS OF FLAMMABLE MATERIAL SHOULD NOT BE STORED OR USED IN THE SAME ROOM WITH THE HEATER.

For appliance installation in locations with elevations above 2,000 feet (600M), refer to HIGH ALTITUDE INSTALLATIONS section of this manual for input reduction procedure.

INSTALLATION CLEARANCES

These units are approved for installation in an alcove having minimum clearances from combustible construction of 44" (1,118mm) from top of the jacket, 6" (152.4mm) from sides, and 6" (152.4mm) from rear and vent connections.

All models may be installed on combustible flooring.

DO NOT INSTALL THIS WATER HEATER DIRECTLY ON A CARPETED FLOOR. A FIRE HAZARD MAY RESULT. Instead the water heater must be placed on a metal or wood panel extending beyond the full width and depth by at least 3 inches (76.2mm) in any direction. If the heater is installed in a carpeted alcove, the entire floor shall be covered by the panel. Also, see the DRAIN REQUIREMENTS.

It is recommended that at least 24" (610mm) be provided on the left side and front of the unit for accessibility and proper servicing. In a utility room installation, the door shall be wide enough to allow the heater to enter or to permit the replacement of another appliance.

LEVELLING

Each unit should be checked after installation to be certain that it is level.

If the unit is not level, obtain and insert metal shims under the base ring of the unit to correct this condition.

AIR REQUIREMENTS

WARNING

FOR SAFE OPERATION AN AMPLE SUPPLY OF AIR MUST BE PROVIDED FOR PROPER COMBUSTION AND VENTILATION. AN INSUFFICIENT SUPPLY OF AIR WILL RESULT IN A YELLOW/LUMINOUS BURNER FLAME, CAUSING CARBONING OR SOOTING OF THE FINNED HEAT EXCHANGER AND CREATING A RISK OF ASPHYXIATION. DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR.

UNCONFINED SPACE

In buildings of conventional frame, brick, or stone construction, unconfined spaces may provide adequate air for combustion, ventilation and draft hood dilution.

If the unconfined space is within a building of tight construction (buildings using the following construction: weather stripping, heavy insulation, caulking, vapor barrier, etc.), air for combustion, ventilation, and draft hood dilution must be obtained from outdoors. The installation instructions for confined spaces in tightly constructed buildings must be followed to ensure adequate air supply.

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Contents Models HW-120M, 160M, 200M, 225M Commercial GAS Copper Heat Exchanger Water HeaterROUGH-IN-DIMENSIONS Heater Performance DataForeword Table of ContentsGeneral Safety Information High Altitude Installations Grounding InstructionsChemical Vapor Corrosion Liquid Petroleum ModelsFeatures Automatic GAS Shutoff ControlThermal Balancer Intermittent Ignition Control ModuleTank Temperature Control Safety Flow SwitchCirculating Pump Intermittent Ignition Control Module I.I.DSafety Flow Switch Settings Drain Valve Not SuppliedInstallation Instructions Proper Vent Pipe Installation VentingRelief Valve Confined SpaceHard Water Closed Water SystemWater Line Connections Water Potable HeatingPiping Diagrams Page Page GAS Connections Correct GASSizing GAS Supply Line GAS Supply Pipe Sizes in InchesElectrical Information Page Operation GeneralFilling Purging of GAS LineFor Your Safety Read Before Operating Operating Instructions for I.I.D. ModelsChecking and Adjusting the Input Over 170F 77CService Information Pilot and Main Burner MaintenanceD. Pilot Burner Main Burner for HW HeatersProtector Switch Protector Switch Continuity TestThermal Balancer Schematic Diagram Inspecting the Heat Exchanger Venting SystemPreventive Maintenance Electrical ServiceReplacement Parts GAS Pressure RegulatorDeliming Solvents Removing Light DepositsHeavy Lime Deposits Deliming the HW Water HeaterSystem Operation CheckoutRemoving Silicate No Spark AT Pilot Burner YESSpark AT Pilot Burner but Pilot will not Light Replace pilot burner Replace ignition ModulePilot Burner Lights but Main Burner does not Light MV & MV/PV?Service and Repair Expenses Claim ProcedureConditions and Exceptions Limitations on Implied Warranties

HW-120M, 225M, 200M, 160M specifications

A.O. Smith is renowned for its range of advanced water heaters, and the 160M, 200M, 225M, and HW-120M models stand out as some of the most reliable and innovative options available. These water heaters are designed to deliver exceptional performance, energy efficiency, and user-friendly features, making them ideal for various residential and commercial applications.

The A.O. Smith 160M model boasts a robust design that ensures longevity and efficiency. It has a 160-gallon capacity, providing ample hot water for households with high demand. This model incorporates insulation technology that minimizes heat loss, contributing to energy savings and reduced utility bills. Additionally, it features a durable exterior that is resistant to rust and corrosion.

The 200M model takes performance a step further with a higher capacity of 200 gallons, making it suitable for larger homes or businesses. This model is equipped with advanced components, including a high-efficiency burner and a powerful thermocouple that ensures reliable heating. The 200M also includes user-friendly controls that allow for precise temperature settings and easy operation.

Next in line is the A.O. Smith 225M, which offers an impressive 225-gallon capacity. This model is designed for heavy-duty usage and features a reinforced tank to withstand high pressure. The 225M is also equipped with state-of-the-art flame retention technology that optimizes fuel use, enhancing the overall efficiency of the unit. This ensures that customers not only get hot water when needed but also experience considerable savings on energy costs.

Finally, the HW-120M model is a compact solution that does not compromise on performance. With a capacity of 120 gallons, it is ideal for smaller households or spaces where water heating needs are moderate. The HW-120M includes features such as an LED display for easy temperature monitoring and an integrated safety system that prevents overheating.

All these models utilize advanced technologies such as electronic ignition and enhanced insulation materials, contributing to a reduction in energy consumption and maintenance needs. The combination of these features makes A.O. Smith appliances a smart choice for consumers looking for efficiency, reliability, and performance. With a strong commitment to craftsmanship and innovation, A.O. Smith continues to set the standard in water heater technology, ensuring customers enjoy reliable hot water access while promoting energy efficiency.
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