AquaStar 125HX LP For Natural GAS, For LP GAS, Source National Fuel Gas Code Nfpa 54, Ansi Z223.1

Page 10

GAS PIPING, CONNECTIONS and Gas Regulator

Before connecting the gas supply, check the rating plate on the right side of the front cover to be sure that the heater is rated for the same gas to which it will be connected.

In the United States: The installation must conform with local codes or, in the absence of local codes, the National Fuel Gas Code ANSI Z223.1/NFPA 54.

In Canada: The Installation should conform with CGA B149 INSTALLATION CODES and /or local installation codes.

GAS LINE SIZING

The gas supply piping should be sized according to the Applicable Plumbing Code for a maximum draw of 117,000 BTUH. First determine the effective length of the gas supply line by measuring the actual length of piping, and then adding 5 ft. for every elbow or “T” to the actual length. Use the charts below to determine the pipe diameter necessary to accommodate the BTU demand of the unit. If there are more gas drawing appliances on the line, size according to the maximum amount of BTU demand.

FOR NATURAL GAS

Maximum Capacity of pipe in Cubic Feet of Gas per Hour for Gas Pressure of 0.5 Psig or less and a Pressure drop of 0.3 in Water Column.

(Based on a 0.60 Specific Gravity Gas) Btu numbers given in thousands.

Follow boxed numbers for piping just one 125 HX (example: 3/4” B.I. Natural Gas pipe for 30 ft. will handle 152,000 btu’s). For multiple appliances combine the total btu input load and then refer to applicable chart below.

Nominal

 

 

 

 

 

 

 

 

 

 

 

 

 

Iron

 

 

 

 

 

Length of Black Iron Pipe, Feet

 

 

 

 

Pipe

Internal

 

 

 

 

 

 

 

 

 

 

 

 

 

Size,

Diameter

 

 

 

 

 

 

 

 

 

 

 

 

 

inches

inches

10

20

30

40

50

60

70

80

90

100

125

150

175 200

1/4

3/8

1/2

3/4

1

11/4

11/2

2

21/2

3

4

0.364

0.493

0.622

0.824

1.049

1.380

1.610

2.067

2.469

3.068

4.026

32

22

18

15

72

49

40

34

132

92

73

63

 

 

 

 

278

190

152

130

520

350

285

245

1050 730 590 500

1600 1100 890 760

3050 2100 1650 1450

4800 3300 2700 2300

8500 5900 4700 4100

17,500 12,000 9,700 8,300

14

12

11

11

10

9

8

8

7

6

30

27

25

23

22

21

18

17

15

14

56

50

46

43

40

38

34

31

28

26

115

105

96

90

84

79

72

64

59

55

215

195

180

170

160

150

130

120

110

100

 

 

 

 

 

 

 

 

 

 

440

400

370

350

320

305

275

250

225

210

670

610

560

530

490

460

410

380

350

320

1270

1150

1050

990

930

870

780

710

650

610

2000

1850

1700

1600

1500

1400

1250

1130

1050

980

3600

3250

3000

2800

2600

2500

2200

2000

1850

1700

7,400

6,80

6,200

5,800

5,400

5,100

4,500

4,100

3,800

3500

FOR LP GAS

Maximum Capacity of Pipe in Thousands of BTU per Hour of Undiluted Petroleum Gases (at 11 inches Water Column Inlet Pressure) (Based on a Pressure Drop of 0.5 Inch Water Column).

Maximum Capacity of Semi-Rigid

Tubing in Thousands of BTU per Hour of Undiluted Liquified Petroleum Gases (at 11 inches Water Column Inlet Pressure)

(Based on a Pressure Drop of 0.5 Inch Water Column)

Nominal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Iron Pipe

 

 

 

 

 

Black Iron Pipe

 

 

 

 

 

 

Size,

 

 

 

 

 

Length of Pipe, Feet

 

 

 

 

 

Inches

10

20

30

40

50

60

70

80

90

100

125

150

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

 

275

189

152

129

114

103

96

89

83

78

69

63

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4

567

693

315

267

237

217

196

185

173

162

146

132

 

1

107

732

590

504

448

409

378

346

322

307

275

252

 

1 1/4

220

149

121

103

913

834

771

724

677

630

567

511

 

1 1/2

330

229

185

155

141

127

118

108

102

976

866

787

 

2

622

433

346

299

264

239

220

204

192

1811

1606

1496

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Copper

 

 

 

 

 

 

Outside

 

 

 

 

 

Length of Tubing, Feet

 

 

 

 

Diameter,

 

 

 

 

 

 

 

 

 

 

 

 

 

Inch

10

20

30

40

50

60

70

80

90

100

 

 

 

 

 

 

 

 

 

 

 

 

 

3/8

39

26

21

19

_

_

_

_

_

_

 

1/2

92

62

50

41

37

35

31

29

27

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/8

 

199

131

107

90

79

72

67

62

59

55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4

329

216

 

181

145

131

121

112

104

95

90

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7/8

501

346

277

233

198

187

164

155

146

138

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* Source National Fuel Gas Code NFPA 54, ANSI Z223.1.

10

6 720 606 804

Image 10 Contents
Table of Contents For Your SafetyWhat to do if YOU Smell GAS 720 606 Principle of Operation FeaturesUnpacking the 125 HX Heater Required Natural Gas Pressure at inletModel 125HX Proper Location for Installing Your Heater General Rules to Follow For Safe Operation Combustion AIR Requirements Mounting Installation Clearances Plasterboard, can cause failure of mounting VentingVent pipe connection Existing Interior Masonry Chimney Masonry ChimneysTile Lined Interior Masonry Chimney GAS Line Sizing GAS Connections6 Adaptor Used on High Altitude For LP GAS For Natural GASSource National Fuel Gas Code Nfpa 54, Ansi Z223.1 Water Connections Operating InstructionsLighting and Operating Instructions Setting the Water TemperatureTo Turn OFF GAS to Appliance Review Maintenance Table on the Back of this Manual Maintenance and ServiceTrouble Shooting Not enlarge the orificeNo Spark AT the Pilot Main Burners GO OUT During HOT Water USE Ground water temperature is very warmPilot Lights but Burners will not Come on Water is TOO HOTHOT Water Temperature Fluctuates / Unit Deactivated Diagram of 125 HX Interior Components Diagram and Parts List Interior Components Diagram Parts List 125 HX Flow chart of 125 HX Twelve Year Limited Warranty General720 606 720 606 Maintenance Table see BBT North America