Bradford-White Corp EF100T399(E)*(N, X)(A)(2), EFR160T120*(EN Burner Tube Removal Procedure

Page 49

WARNING

Heater components may be HOT when performing the following steps in this procedure.

Take necessary precaution to prevent personal injury.

Burner Tube Removal Procedure

Step 1. Position main power switch to “OFF”.

Step 2. Disconnect (unplug) water heater from 120 volt power source.

Step 3. Turn off gas supply to water heater.

Step 4. Un-latch & remove surround cover from top of heater.

Step 5. From the gas valve, disconnect the gas connection, PVC venting, wire harness and silicone tubing.

Step 6. Disconnect wire harness from blower assembly.

Step 7. Remove the two screws holding each the hot surface igniter and flame sensor in place (long reach magnetic Phillips screw driver). Carefully remove hot surface igniter and flame sensor from combustion assembly. For Direct Spark Ignition models, remove the two screws on the spark rod bracket and remove the spark rod.

Step 8. Remove the 4 nuts (7/16" wrench) holding

the burner transition in place. Lift the blower/gas valve transition assembly from burner mounting insert, remove gasket and set aside.

Step 9. Remove burner tube from burner mounting insert. See next page for burner tube inspection procedure.

WARNING

120 volt potential exposure. Isolate the

appliance and reconfirm power is disconnected using a multi-meter.

HOT

SURFACE

IGNITER/

SPARK ROD

BURNER TRANSITION

MOUNTING NUTS

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Contents Service Manual Bradford White Page Page Page Dimensions Inches Page Page PVC, Cpvc For models prior to CF serial numbers Wiring Diagram Ignition Module For models starting with CF serial numbers and later Wiring Diagram Ignition Module Page CONNECTION/WIRING Diagram Repair/replace wire Replace switchHarness to switch Light burned outSwitch. see Exhaust Only power light Is on and water heater Will not functionPressure Switch See Thermostat Circuit Pressure Switch See Blower TestingDisplay System Observation For models with Direct Spark IgnitionReplace blower From previousBlower. Is 110-120 VAC present? Section Combustion SystemPressing Select button will change display to next mode Max Setpoint value Water Heater Display Setpoint Display/Change Software Version Display only Max Setpoint continues to flash while making adjustments ExitingSELECTServiceSETMode To Display Flame Sense Current of the Pilot Flame Sensor Select SET Setpoint Idle Status Operational Idle Status Operational Error Codes and Error History Display To view previous error codes ExitingSELECTServiceSETMode Honeywell Integrated Control Error Code Resetting Error Codes in Hard Lockout Condition Next Unplug or disconnect electrical power to the water heaterDo not operate water heater without See Thermostat Sensor OK, thermostat is Calling for heatReplace harness See Thermostat PotentiometerAppendix a Refer to ignition module Red Wires Temperature SensorWiring Diagram Thermostat Board Replacement Procedure Hot Surface IgnitionDisconnected using a multi-meter Thermostat Potentiometer Replacement ProcedureVolt potential exposure. Isolate Thermostat Sensor Thermister Replacement ProcedureSupply piping Venturi Adjustment Inlet gas Pressure tapGas pressure. Is it stable Heater not running See illustrations at rightClear obstruction See Ignition ModuleRecommended Minimum ¾ NPT. Schedule 40 black Iron PipeLight? Control Board Refer to control board illustrationGas valve Wire harness Combustion System Removal ProcedureBurner mounting Screw Total Gas Connection PVC vent connectionGas Combustion System Replacement ProcedureBurner Tube Removal Procedure Burner Tube Inspection Burner Tube Replacement ProcedureGas Valve Replacement Procedure Black wire leading to For Direct Spark Black wires atIs collector high limit switch Control board Black & White WiresBlower Replacement Procedure Reset button Refer to Check Collector Pressure See next Only power LED is on, or Purge LED flashingIs there continuity Through RED See photo below Check Purge LED status On ignition moduleCheck exhaust collector pressure at the exhaust Check Collector PressureEF60,100T199 +2.58 EF100T150 +1.50 EF60T150,EF100T250 +1.22 EF60T125 +2.08 EF100T300 +0.55Exhaust collector Exhaust Pressure Switch Replacement ProcedureExhaust pipe Pressure tap location Error code 29 again? Support Switch operationReset button Energize?Is value negative or Check Exhaust Tube PressureVent tables Pressure tap location Exhaust tube At bottom of heaterExhaust Tube Pressure tap location Check during igniter warm up period Hot surface Igniter Testing ProcedureCheck harness Connection from igniter To ignition module Screws Hot surface Igniter Replacement ProcedureGasket Flame Sensor Testing ProcedureCheck continuity from tip of flame sensor N SensorFlame Sensor Replacement Procedure Spark Rod Gap Inspection and Adjustment Spark Rod Replacement Procedure Ignition Module Located on control panel Ignition Module Replacement ProcedureIdentify wires for Step Transformer Replacement ProcedureStep Disconnect harness P1 & P2 From ignition module Or more? Does Blower Energize?Pressure tap Call for technical support Step Disconnect red wires Intake Pressure Switch Replacement ProcedureStep Remove Mounting screws Button on high System OK Reset buttonVent Safety Switch Replacement Procedure Disassembly Procedure for Access to Anodes & Flue Baffles Anode inspection and replacement Flue baffle inspection and replacement Powered Anode Replacement EF100T399 models only Collector Cover Installation Procedure Vent tables Spark Gap Gas Line Gas Pressure VenturiModels prior to CF serial number Latch Assy Electronic Control Module For models with CF serial or later Combustion Surround Assy. specify Electronic Control Module For models with Direct Spark Ignition Honeywell Control Display 10C 11C 12C 13C BTU/H Page Page Parts@bradfordwhite.com Techserv@bradfordwhite.com

EFR160T120*(EN, EF100T250(E)*(N, EF100T399(E)*(N, EF100T300(E)*(N, EF60T125(E)*(N specifications

Bradford-White Corporation is a leading manufacturer of water heating solutions, known for its high-quality and durable products. Among its extensive product lineup, the EF60T150(E)*(N), EF100T150(E)*(N), EF60T199(E)*(N,X)(A)(2), and EF100T199(E)*(N) models stand out for their impressive features and technologies that cater to both residential and commercial water heating needs.

The EF60T150(E)*(N) model is designed for medium to large households, providing a reliable hot water supply. It features a 60-gallon tank with a first-hour delivery rate that ensures ample hot water, making it ideal for simultaneous usage in multiple applications. This water heater operates on natural gas, boasting high energy efficiency ratings due to its advanced burner technology. The environmentally friendly design reduces greenhouse gas emissions while delivering consistent performance.

Similarly, the EF100T150(E)*(N) model provides an even larger capacity of 100 gallons, addressing the hot water demands of larger families or commercial establishments. It employs Bradford-White's Hydrojet Total Performance System, which minimizes sediment buildup and optimizes hot water output. This model also features a patented Vitraglas lining that protects the tank from corrosion, extending its lifespan and enhancing reliability.

On the other hand, the EF60T199(E)*(N,X)(A)(2) and EF100T199(E)*(N) models offer advanced technology with their unique "N" designation, indicating that they are equipped to handle more extensive heating requirements efficiently. The EF60T199 model, with its 60-gallon capacity, and the EF100T199, with 100 gallons, incorporate enhanced insulation to reduce heat loss and improve energy efficiency. Both models are designed for easy installation and maintenance, making them user-friendly for both homeowners and technicians.

Additionally, these water heaters feature advanced electronic ignition and controls that allow for precise temperature regulation and easy monitoring. The intuitive user interface simplifies operation, while built-in safety features ensure reliable and secure hot water delivery.

Overall, Bradford-White's EF series of water heaters, including the EF60T150(E)*(N), EF100T150(E)*(N), EF60T199(E)*(N,X)(A)(2), and EF100T199(E)*(N), exemplify the company's commitment to quality and innovation. With their robust performance, energy efficiency, and advanced technologies, these models offer dependable hot water solutions tailored to meet the diverse needs of today's consumers. Whether for residential or commercial use, Bradford-White continues to set the standard for excellence in water heating technology.
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