American Water Heater AHCG/HCG3 60T 120 - AHCG3/HCG3 100T 250 Installation Requirements

Page 14

INSTALLATION REQUIREMENTS

GAS SUPPLY SYSTEMS

/RZSUHVVXUHEXLOGLQJJDVVXSSO\V\VWHPVDUHGH¿QHGDVWKRVH V\VWHPV WKDW FDQQRW XQGHU DQ\ FLUFXPVWDQFHV H[FHHG ´ :& 36,*DXJH 7KHVHV\VWHPVGRQRWUHTXLUHSUHVVXUH

UHJXODWLRQ 0HDVXUHPHQWV VKRXOG EH WDNHQ WR LQVXUH WKDW JDV SUHVVXUHVDUHVWDEOHDQGIDOOZLWKLQWKHUHTXLUHPHQWVVWDWHGRQWKH ZDWHUKHDWHUUDWLQJSODWH5HDGLQJVVKRXOGEHWDNHQZLWKDOOJDV

EXUQLQJHTXLSPHQWRII VWDWLFSUHVVXUH DQGZLWKDOOJDVEXUQLQJ HTXLSPHQW UXQQLQJ DW PD[LPXP UDWH G\QDPLF SUHVVXUH  7KH JDVVXSSO\SUHVVXUHPXVWEHVWDEOHZLWKLQ´:&IURPVWDWLF

WR G\QDPLF SUHVVXUH WR SURYLGH JRRG SHUIRUPDQFH 3UHVVXUH GURSV WKDW H[FHHG ´ :& PD\ FDXVH URXJK VWDUWLQJ QRLV\

FRPEXVWLRQ RU QXLVDQFH RXWDJHV ,QFUHDVHV RU VSLNHV LQ VWDWLF SUHVVXUHGXULQJRIIF\FOHVPD\FDXVHIDLOXUHWRLJQLWHRULQVHYHUH FDVHV GDPDJH WR DSSOLDQFH JDV YDOYHV ,I \RXU ORZ SUHVVXUH V\VWHP GRHV 127 PHHW WKHVH UHTXLUHPHQWV WKH LQVWDOOHU LV

UHVSRQVLEOHIRUWKHFRUUHFWLRQV

+LJK 3UHVVXUH EXLOGLQJ VXSSO\ V\VWHPV XVH SUHVVXUHV WKDW H[FHHG´:& 36,*DXJH 7KHVHV\VWHPVPXVWXVH¿HOG VXSSOLHG UHJXODWRUV WR ORZHU WKH JDV SUHVVXUH WR OHVV WKDQ ´ :& 36,*DXJH :DWHUKHDWHUVUHTXLUHJDVUHJXODWRUVWKDW DUHSURSHUO\VL]HGIRUWKHZDWHUKHDWHULQSXWDQGGHOLYHUWKHUDWLQJ SODWHVSHFL¿HGSUHVVXUHV*DVVXSSO\V\VWHPVZKHUHSUHVVXUH H[FHHGV36,RIWHQUHTXLUHPXOWLSOHUHJXODWRUVWRDFKLHYHGHVLUHG SUHVVXUHV6\VWHPVLQH[FHVVRI36,EXLOGLQJSUHVVXUHVKRXOG

EHGHVLJQHGE\JDVGHOLYHU\SURIHVVLRQDOVIRUEHVWSHUIRUPDQFH

:DWHUKHDWHUVFRQQHFWHGWRJDVVXSSO\V\VWHPVWKDWH[FHHG´

:& 36,*DXJH DWDQ\WLPHPXVWEHHTXLSSHGZLWKDJDV

VXSSO\UHJXODWRU

$OOPRGHOVUHTXLUHDPLQLPXPJDVVXSSO\SUHVVXUHRI:& IRU QDWXUDO JDV DQG  :& IRU SURSDQH JDV7KH PLQLPXP VXSSO\ SUHVVXUH LV PHDVXUHG ZKLOH JDV LV ÀRZLQJ G\QDPLF SUHVVXUH  7KH VXSSO\ SUHVVXUH VKRXOG QHYHU IDOO EHORZ  :&IRUQDWXUDOJDVDQG:&IRUSURSDQHJDV7KHVXSSO\

SUHVVXUH VKRXOG EH PHDVXUHG ZLWK DOO JDV ¿UHG DSSOLDQFHV FRQQHFWHGWRWKHFRPPRQPDLQ¿ULQJDWIXOOFDSDFLW\,IWKHVXSSO\ SUHVVXUH GURSV PRUH WKDQ ´ :& DV JDV EHJLQV WR ÀRZ WR WKHZDWHUKHDWHUWKHQWKHVXSSO\JDVV\VWHPLQFOXGLQJWKHJDV OLQH DQGRU WKH JDV UHJXODWRU PD\ EH UHVWULFWHG RU XQGHUVL]HG 6HH 6XSSO\ *DV 5HJXODWRU VHFWLRQ DQG *DV 3LSLQJ VHFWLRQ RI WKLVPDQXDO7KHJDVYDOYHRQDOOPRGHOVKDVDPD[LPXPJDV VXSSO\SUHVVXUHOLPLWRI´:&7KHPD[LPXPVXSSO\SUHVVXUH LVPHDVXUHGZKLOHJDVLVQRWÀRZLQJ VWDWLFSUHVVXUH 

´:&7KHPD[LPXPVXSSO\SUHVVXUHLVPHDVXUHGZKLOHJDV

LVQRWÀRZLQJ VWDWLFSUHVVXUH 

SUPPLY GAS REGULATOR

7KH PD[LPXP DOORZDEOH JDV VXSSO\ SUHVVXUH IRU WKLV ZDWHU KHDWHULVLQFKHV:& N3D IRUQDWXUDOJDVDQG LQFKHV:& N3D IRUSURSDQH,QVWDOODSRVLWLYHORFNXSJDV SUHVVXUHUHJXODWRULQWKHJDVVXSSO\OLQHLILQOHWJDVSUHVVXUHFDQ H[FHHGWKHVHSUHVVXUHVDWDQ\WLPH

,IDSRVLWLYHORFNXSUHJXODWRULVUHTXLUHGIROORZWKHVHLQVWUXFWLRQV



3RVLWLYHORFNXSJDVSUHVVXUHUHJXODWRUVPXVWEHUDWHGDWRU

 

DERYHWKHLQSXW%WXKUUDWLQJRIWKHZDWHUKHDWHUWKH\VXSSO\



6XSSO\JDVUHJXODWRUVVKDOOKDYHLQOHWDQGRXWOHWFRQQHFWLRQV

 

QRWOHVVWKDQWKHPLQLPXPVXSSO\JDVOLQHVL]HIRUWKHZDWHU

 

KHDWHUWKH\VXSSO\6HH7DEOHSDJH



3RVLWLYHORFNXSJDVSUHVVXUHUHJXODWRU V VKRXOGEHLQVWDOOHG

 

QRFORVHUWKDQIHHW PHWHU DQGQRIDUWKHUWKDQIHHW 

 

PHWHUV IURPWKHZDWHUKHDWHU¶VLQOHWJDVFRQQHFWLRQ



$IWHU LQVWDOOLQJ WKH SRVLWLYH ORFNXS JDV SUHVVXUH UHJXODWRU V 

 

DQLQLWLDOQRPLQDOVXSSO\SUHVVXUHVHWWLQJRI´:&ZKLOHWKH

 

ZDWHUKHDWHULVRSHUDWLQJLVUHFRPPHQGHGDQGZLOOJHQHUDOO\

 

SURYLGHJRRGZDWHUKHDWHURSHUDWLRQ6RPHDGGLWLRQDGMXVWPHQW

 

PD\EHUHTXLUHGODWHUWRPDLQWDLQDVWHDG\JDVVXSSO\SUHVVXUH



:KHQ LQVWDOOLQJ PXOWLSOH ZDWHU KHDWHUV LQ WKH VDPH JDV

 

VXSSO\ V\VWHP LW LV UHFRPPHQGHG WKDW LQGLYLGXDO SRVLWLYH

 

ORFNXS JDV SUHVVXUH UHJXODWRUV EH LQVWDOOHG DW HDFK XQLW

 

IURPWKHVXSSO\JDVFRQQHFWLRQRQWKHZDWHUKHDWHU

POWER SUPPLY

7KH ZDWHU KHDWHUV FRYHUHG LQ WKLV PDQXDO UHTXLUH D  9$& ‘ VLQJOHSKDVH +]DPSSRZHUVXSSO\DQGPXVWDOVR EHHOHFWULFDOO\JURXQGHGLQDFFRUGDQFHZLWKORFDOFRGHVRULQWKH DEVHQFHRIORFDOFRGHVZLWKWKH1DWLRQDO(OHFWULFDO&RGH$16, 1)3$RUWKH&DQDGLDQ(OHFWULFDO&RGH&6$&

POWER FLUCTUATIONS AND ELECTRICAL NOISE

7KH ZDWHU KHDWHU¶V FRQWURO V\VWHP UHTXLUHV D VRXUFH RI VWDEOH FOHDQHOHFWULFLW\IRUSURSHURSHUDWLRQ&RQQHFWLQJWKHZDWHUKHDWHU WRDEUDQFKFLUFXLWWKDWLVVXEMHFWWRÀXFWXDWLRQVLQYROWDJHOHYHORU HOHFWULFDOOLQHQRLVHVXFKDV(0, HOHFWURPDJQHWLFLQWHUIHUHQFH  RU5), UDGLRIUHTXHQF\LQWHUIHUHQFH PD\FDXVHHUUDWLFFRQWURO

V\VWHPRSHUDWLRQDQGPDOIXQFWLRQ

$KLJKTXDOLW\SRZHUVXSSO\¿OWHUVXSSUHVVRUVXFKDVWKH.OHHQ/LQH PRGHO6(/)76HULHV6&/RUHTXLYDOHQWPXVWEHLQVWDOOHGLIWKH

DERYHFRQGLWLRQVH[LVW&DOOWKHWHFKQLFDOVXSSRUWSKRQHQXPEHU

OLVWHGRQWKHEDFNFRYHURIWKLVPDQXDOIRUPRUHLQIRUPDWLRQ

NOTE:0DOIXQFWLRQVFDXVHGE\WKHSRZHUVXSSO\DQGWKHFRVWVWR LQVWDOOSRZHUVXSSO\¿OWHUVDUHQRWFRYHUHGXQGHUWKHOLPLWHGZDUUDQW\

DEDICATED POWER WIRING AND BREAKERS

'HGLFDWHG SRZHU VXSSO\ ZLUHV JURXQG ZLULQJ DQG GHGLFDWHG FLUFXLWEUHDNHUVRIWHQSUHYHQWHOHFWULFDOOLQHQRLVHDQGVKRXOGEH FRQVLGHUHGZKHQLQVWDOOLQJWKHZDWHUKHDWHU

POLARITY SENSITIVE 7KHFRQWUROV\VWHPRQWKHZDWHUKHDWHUVFRYHUHGLQWKLVPDQXDO

LV SRODULW\ VHQVLWLYH HOHFWURQLF ÀDPH VHQVLQJ UHTXLUHV FRUUHFW SRODULW\ 7KH FRQWURO V\VWHP LV SURJUDPPHG WR PRQLWRU WKH LQFRPLQJSRZHUVXSSO\,IWKH+RWDQG1HXWUDOZLUHVLQWKH 9$&SRZHUVXSSO\DUHUHYHUVHGWKHFRQWUROV\VWHPZLOOGHFODUH D)DXOWFRQGLWLRQDQGORFNRXWKHDWLQJRSHUDWLRQZLOOEHGLVDEOHG XQWLOWKHSRZHUVXSSO\LVFRUUHFWO\ZLUHG7KHFRQWUROV\VWHPZLOO GLVSOD\WKH³$&5HYHUVHG´)DXOWPHVVDJHRQWKH/&'

6HH(OHFWULFDO:LULQJRQSDJHIRULQVWDOODWLRQLQVWUXFWLRQV

14

Image 14
Contents American Water Heater Installation Operation Service Maintenance Limited WarrantyDSSUHFLDWH\RXUFRQ¿GHQFHLQRXUSURGXFWV 7KDQN\RXIRUEX\LQJWKLVHQHUJ\HI¿FLHQWZDWHUKHDWHUTable of Contents SRWHQWLDOHSRVXUHWRVXFKVXEVWDQFHV Safe INSTALLATION, USE and ServiceApprovals KHDWHUVFRYHUHGLQWKLVPDQXDOGrounding Instructions General Safety InformationPrecautions Hydrogen GAS FlammableInstalling, using or servicing Water heater Fire or Explosion HazardIntroduction Preparing for the InstallationQualified Installer or Service Agency Abbreviations UsedFeatures and Components Basic OperationTOP Views HCG3 120 & 150 Components 3RZHUHGDQRGHURGV7KHZDWHUKHDWHU¶VFRYHUHGLQWKLV HCG3 199 & 250 Components,QWDNHDLUFRQQHFWLRQLQFK39& 9HQWFRQQHFWLRQ HKDXVWHOERZ LQFK39& Side Views DWHURXWOHWSLSH´137FRQQHFWLRQ RQSDJHDQG&RQGHQVDWHUDLQ,QVWDOODWLRQRQSDJHTOP Views Installation ConsiderationsRough in Dimensions FrontLocating the Water Heater Recovery CapacitiesGAS Pressure Requirements GAS Line Connection SizeHard Water Extended Vent TerminationsOptional Concentric Terminations Circulation PumpsGAS Supply Systems Installation RequirementsPower Supply Supply GAS RegulatorClosed Water Systems Mixing ValvesDishwashing Machines Thermal ExpansionTEMPERATURE-PRESSURE Relief Valve Valve Discharge Pipe RequirementsContaminated AIR Condensate DrainCombustible Material Storage Condensate Drain Water TrapConfined Space AIR RequirementsUnconfined Space Unusually Tight ConstructionOutdoor AIR Through ONE Opening Fresh AIR Openings for Confined SpacesOutdoor AIR Through TWO Openings Outdoor AIR Through TWO Horizontal DuctsRXWGRRUV6HHLJXUH Outdoor AIR Through TWO Vertical DuctsAIR from Other Indoor Spaces WKDQLQFKHV FP Approved Carbon Monoxide Detectors Installation of Carbon Monoxide DetectorsCommonwealth of Massachusetts Inspection SignageGeneral Venting Information Venting InstallationPower Vent Configuration General Venting InstructionsHCG3 100T 199 & SUF 250 Intake AIR Connection INSPECT/ADJUST Intake AIR TEE FittingAdjustment Procedure Venting Requirements Direct Vent Installation Venting Installation SequencePower Vent Installation Remove for Direct Vent Supplied Installed Intake AIRField Supplied Factory Installed Intake AIR Connection Pipe FieldVertical Termination Installation Vertical Terminations Flat Roof Clearance Vertical Terminations InstallationVertical Termination Direct Vent Field Supplied STRAP/SUPPORTSDVVWKURXJKWKHZDOO Sidewall Termination InstallationSidewall Termination Installation OHDVWLQFKHV FP 6HHLJXUHQDWLRQDOFRGHVPXVWEHPDLQWDLQHG Concentric Termination InstallationConcentric Termination Flat Roof Clearance VDPHORFDWLRQInch Concentric Termination Installation Inch Concentric Termination KITFour Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Eight Concentric TerminationsEight Concentric Terminations Multiple Concentric Termination ArrangementsTwo Concentric Terminations JURXSVGHSHQGLQJRQDYDLODEOHVSDFHDirect Vent Horizontal Power Vent HorizontalVenting Arrangements Direct Vent Horizontal Concentric Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Vent Vertical Intake Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentInstallation Notes Water Heater InstallationCondensate Drain Installation Installation InstructionsSupply GAS Line Sizing U. S. Units Supply GAS Line InstallationGAS Line Sizing Supply GAS Line Sizing Metric UnitsGAS Line Connection GAS Line Leak TestingPurging ENABLE/DISABLE Circuit Electrical WiringPower Supply Connections Connecting An External Supervisory ControlThermometers not Supplied Water Piping DiagramsWater Line Connections Valve Discharge Pipe Water Potable Heating and Space HeatingHigh Temperature Applications Temperature RegulationHigh Temperature Limit Control ECO Thermostat ControlControl System Navigation Control System OperationOverview Menu HelpStatus Icons Icon DescriptionControl System Menus Operating StatesState Description Menu DescriptionBack Help User Settings & Control System MenusUpdate Cancel Change Back Help Burner On Time Elapsed TimeDay 0 hrs 0 mins Hrs 22 minsECO Back AdvancedView Back Help YesnoName UpdateSelect Back Help Your Company Name HereInitial Start UP Start UPPrior to Start UP GAS Valve Side View GAS Valve / Venturi Assembly TOP ViewGAS Valve TOP View GAS Valve TOP Detail ViewManifold GAS Pressure Adjustment Supply GAS Pressure AdjustmentMultiple Water Heater Installations PDQXDOIRUIXUWKHUDVVLVWDQFHTo Turn OFF GAS Checking the Firing Rate High Altitude Installations‡  VHFRQGVLQRQHKRXU FLUFXPVWDQFHVLighting & Operation Labels On/Off SwitchLighting the Water Heater DQGRSHUDWLQJWKHZDWHUKHDWHUMenu Help Tank Temperature 103F Operating Set Point 120FDo not TRY to Light the Burner by Hand Troubleshooting Installation Checklist Sequence of OperationSequence of Operation Flow Chart YES noRough STARTING, Rough Operation Operational ProblemsInstallation Errors Momentary IgnitionFault and Alert Conditions Heater Information menu see Heater Information on Possible Causes CHECK/REPAIR Displayed FAULT/ALERT MessageBack Advanced Blower Prover Failure No Anode VoltageDraining and Flushing MaintenanceGeneral Maintenance Schedule Lime Scale Removal Filling the Water HeaterSediment Removal Manual Lime Scale RemovalTEMPERATURE-PRESSURE Relief Valve Test Powered Anode RodsDrain Valve and Access Panels Vent SystemCCB Central Control Board Layout DiagramsS1 Dipswitch Changing Number of Ignition Trials Before Lock OUTON/OFF HCG3 120 & 150 Wiring DiagramTransformer 50VA Ground VAC Neutral VAC HOTGround Strip Burner Ground Inside CCB Burner Bolt Enclosure HCG3 199 & 250 Wiring Diagram11 on J6 Plug Circulation Pump Wiring Diagrams HOT Water Outlet Pipe T&P to Open Drain Water Piping DiagramsLine Temperature Control HOT Water Return Finished Floor Cold Water Supply Expansion TankHIRUHLQVWDOODWLRQRIZDWHUSLSLQJUHYLHZWKHIROORZLQJ 6HH&ORVHG6\VWHPVDQG7KHUPDOSDQVLRQRQSDJH6HHDWHU/LQH&RQQHFWLRQVRQSDJH 6HH0LLQJ9DOYHVRQSDJHPipe T&P to Open Drain Finished Floor Storage TankHOT Water Outlet Storage Tanktemperature Water Piping Diagrams Open Drain HOT Water Return Cold Water Supply Expansion Tank Full Port Ball Valve Temperature & PressureHOT Water Outlet Pipe T&P to Open Drain Finished Floor 6&XVWRPHUV Page ZZZDPHULFDQZDWHUKHDWHUFRP

AHCG/HCG3 60T 120 - AHCG3/HCG3 100T 250, Commercial Gas Water Heaters specifications

American Water Heater's Commercial Gas Water Heaters, particularly the AHCG/HCG3 60T 120 and AHCG3/HCG3 100T 250 models, stand out in the market for their impressive performance and reliable efficiency. Designed to meet the demanding needs of commercial applications, these gas water heaters provide an optimal solution for businesses requiring consistent hot water supply.

One of the main features of the AHCG/HCG3 series is its exceptional heat capacity. The models are engineered to deliver high recovery rates, ensuring that adequate hot water is available even during peak demand periods. The AHCG/HCG3 60T 120 can yield a robust output, ideal for smaller to medium-sized facilities, while the AHCG3/HCG3 100T 250 is designed for larger operations that require enhanced capacity.

These water heaters incorporate innovative technologies to maximize efficiency. The use of a high-efficiency burner system significantly reduces gas consumption, earning these models an Energy Factor rating that complies with modern energy standards. Additionally, the inclusion of a direct vent design allows for safe and efficient exhaust management, further promoting the energy-saving capabilities of these units.

The design of these commercial water heaters prioritizes durability and longevity. Constructed with heavy-duty components, including a corrosion-resistant water tank, these models are built to last, reducing the need for frequent replacements and maintenance. They also feature an advanced control system that monitors and adjusts the operation for optimal performance, enhancing user experience while decreasing operational costs.

Another notable characteristic of the AHCG/HCG3 series is their flexibility in installation. Both the 60T 120 and the 100T 250 models offer various venting options, which means they can easily fit into the existing infrastructure of many commercial facilities. This versatility facilitates a seamless integration process, saving time and resources during installation.

With a commitment to providing effective hot water solutions, American Water Heater continues to innovate, making the AHCG/HCG3 series a valuable addition to any commercial establishment. From restaurants to laundromats and beyond, these gas water heaters deliver reliable performance, ensuring that businesses can operate smoothly and efficiently.