A.O. Smith GAHH-40, GAHH-50, 315456-002 Water System Piping, Piping Installation

Page 15

3 FT.

Minimum

Support Strap

Maintain

Clearance*

Vent

Connector

Slope Up

1/4 Inch

Per Foot

Minimum

2 FT. Minimum Above

Any Object Within

10 FT. Horizontally

Type B Double

Wall Vent Pipe

**Maintain Specified Clearance

WATER SYSTEM PIPING

Piping Installation

Piping, fittings, and valves should be installed according to the installation drawing (Figure 13). If the indoor installation area is subject to freezing temperatures, the water piping must be protected by insulation.

The water supply pressure should not exceed 80 psi. If this occurs, a pressure reducing valve with a bypass may need to be installed in the cold water inlet line. This should be placed on the supply to the entire house in order to maintain equal hot and cold water pressures.

IMPORTANT: Heat cannot be applied to the water fittings on the heater as they may contain nonmetallic parts. If solder connections are used, solder the pipe to the adapter before attaching the adapter to the hot and cold water fittings.

Venting Gas Vent System With Type B Double Wall Vent Pipe.

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 11.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Listed Vent Cap

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maintain Manufacturer’s

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Specified Minimum Clearance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

**Maintain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Support Strap

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Specified

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maintain

 

 

 

 

 

 

 

 

 

Seal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clearance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clearance*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vent Connector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vent

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Slope Up

 

 

 

 

 

 

 

 

 

Unused Chimney

 

 

 

 

 

 

 

 

 

 

 

 

1/4 Inch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flue Or Masonry

 

 

 

 

 

 

 

 

 

 

 

 

Per Foot

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum

 

 

 

 

 

 

 

 

 

 

 

Enclosure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Venting Through Chimney With Type B Double Wall Vent Pipe.

FIGURE 12.

*Maintain vent pipe clearance requirements to local, state and/or the “National Fuel Gas Code”, ANSI Z223.1(NFPA 54)-current edition.

**NFPA 211, Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances states that these chimneys are intended to be installed in accordance with the installation instructions provided with each chimney support assembly. Minimum air space clearance to combustible materials should be maintained as marked on the chimney sections.

IMPORTANT: Always use a good grade of joint compound and be certain that all fittings are drawn up tight.

1.Install the water piping and fittings as shown in Figure 13. Connect the cold water supply (3/4” NPT) to the cold water inlet fitting. Connect the hot water piping (3/4” NPT) to the hot water outlet fitting.

IMPORTANT: Some models may contain energy saving heat traps to prevent the circulation of hot water within the pipes. Do not remove the inserts within the heat traps.

2.The installation of unions in both the hot and cold water supply lines is recommended for ease of removing the water heater for service or replacement.

3.The manufacturer of this water heater recommends installing a mixing valve or an anti-scald device in the domestic hot water line as shown in Figure 14. These valves reduce the point-of-use temperature of the water by mixing cold and hot water and are readily available for use.

4.If installing the water heater in a closed water system, install an expansion tank in the cold water line as specified under Closed System/Thermal Expansion.

5.Install a shut-off valve in the cold water inlet line. It should be located close to the water heater and be easily accessible. Know the location of this valve and how to shut off the water to the heater.

6.A temperature and pressure relief valve must be installed in the opening marked “Temperature and Pressure (T & P) Relief Valve” on the water heater. A discharge line must be added to the opening of the T&P Relief Valve. Follow the instructions under Temperature and Pressure Relief Valve.

7.After piping has been properly connected to the water heater, remove the aerator at the nearest hot water faucet. Open the hot water faucet and allow the tank to completely fill with water. To purge the lines of any excess air, keep the hot water faucet open for

3 minutes after a constant flow of water is obtained. Close the faucet and check all connections for leaks.

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Contents Residential GAS Water Heaters Table of Contents Safety Precautions Safe INSTALLATION, USE and ServiceFire or Explosion Hazard GET to Know Your Water Heater GAS Models Typical InstallationConsumer Information Installing Your GAS Water HeaterUnpacking the Water Heater Excessive Weight Hazard Important Information About This Water HeaterLocation Requirements Site LocationCarbon Monoxide Poisoning Hazard State of California Clearances and AccessibilityGas Piping Gas Pressure TestingGAS Supply Gas RequirementsGas Pipe Capacity Table Minimum Btuh Input Combustion AIR & VentilationUnconfined Space Confined SpaceAll Air from Inside the Building All Air from OutdoorsLouvers and Grilles Vent Pipe System Draft Hood InstallationVertical Exhaust Gas Vent Vent ConnectorsVent Pipe Size Chimney ConnectionWater System Piping Piping InstallationClosed System/Thermal Expansion Temperature and Pressure Relief ValveDischarge Line Temperature & Pressure Relief ValveRelief Valve and Pipe Insulation Combination Space Heating/Potable Water SystemSolar Installation Wiring DiagramElectrical Connections Important Information about this Water Heater Installation ChecklistOperating Instructions Operating Your Water HeaterWater Heater Operation Checking the DraftBurn Hazard Water Temperature Regulation Burner FlamesEmergency Shut Down Water Heater Sounds Safety Shut-offOperational Conditions CondensationRoutine Preventive Maintenance Powered Anode OperationDraining and Flushing Removing the Burner from the Manifold/ Burner Assembly Maintenance of Your Water HeaterReplacement Parts Removing the Manifold/Burner AssemblyReplacing the Flame Sense/Hot Surface igniter Assembly Cleaning the Combustion Chamber and Air Diverter AssemblyReplacing the Manifold/Burner Assembly Removing and Replacing the Gas Control Valve/Thermostat Removing the Gas Control Valve/ThermostatReplacing the Gas Valve Troubleshooting Chart Pressurized Combustion Chamber System Operational ChecklistCont Control Display Status Problem Solution Control Display TroubleshootingControl Display Status Problem Solution FV-SENSE and Open Flashing YES Troubleshooting FlowchartRepair Parts Illustration Repair Parts ListListed Parts Kits and Illustrations Page Page Page Year Limited Residential GAS WarrantyImportant Information