Genie GTH-842, GTH-844, GTH-644 manual Hydraulic Safety, Fluid Under Pressure

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MAINTENANCE PROCEDURES

GENERAL SAFETY PRACTICES

HYDRAULIC SAFETY

WARNING

Hot hydraulic oil can cause severe burns. DO NOT work on the hydraulic system if the oil system temperature exceeds 120 degrees F. (49 degrees C.)

A

Before ANYONE works on the hydraulic system:

1. Lower the boom to the horizontal position.

2.Support the boom to avoid unintentional lowering.

3.Shutdown the engine.

4.Remove the key from the ignition.

5.Clean the area around the oil reservoir cap (A).

FLUID UNDER PRESSURE

WARNING

Escaping fluid under pressure can penetrate the skin and can cause serious personal injury.

Use a piece of cardboard or paper to search for leaks.

DO NOT use hands! Before disconnecting hydraulic lines, be sure to relieve all line pressure. Before applying pressure to the system, be sure that all connections are tight. DO NOT apply pressure to a damaged line, hose or fitting.

If injured by escaping fluid, see a doctor at once. Proper medical treatment must be administered immediately. A serious infection or reaction can result without proper medical treatment.

WELDING PRECAUTIONS

WARNING

DO NOT weld on any structural member. Any unauthorized welding can cause structural failure or possible personal injury. All unauthorized welding or repair procedures will void the machine warranty.

Before performing any authorized welding, be sure to discon- nect the positive lead from the battery. Properly attach the ground cable of the welder to the frame member that is being welded. Failure to do so can cause electrical system damage.

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Contents Operator’s Manual Table of Contents Section Rough Terrain Fork Lift Safety Table of Contents Rough Terrain Fork Lift Safety IntroductionStandards and Symbols StandardsSafety Training and KnowledgeOperators Responsibilities Managements Responsibilities Maintenance and Repair Operation Safety Rough Terrain Fork Lift Safety Rough Terrain Fork Lift Safety Rough Terrain Fork Lift Safety Section General Safety General Safety Operator General Safety ProceduresSafety Alert Symbol Accident PreventionHand Holds and Steps Welding PrecautionsRefueling Service Tires Safely Hydraulic SafetyFluids Under Pressure Boom Safety Practice Safe MaintenanceUSE Seat Belt Avoid Electrical Power Lines Jump Starting Jump StartingProper Load Chart USE Letter Visible 8000 lbs General Safety Section Controls and Instruments Controls and Instruments Controls and Instruments Operators CompartmentJoystick Control Functions Joystick Control Functions Button Pushed Service Brakes LOW Service Brake Pressure LightParking Brake Frame Sway Control Gauges Hydraulic Pump Destroke ButtonSteering TransmissionFront Axle Differential Lock Controls and Instruments Section Operation Operation Operation and Safety Guidelines OperationBefore Starting the Engine Starting the Engine Operation Before Operating the Forklift Operation Operation Operation Transporting a Load Operation Placing a Load Operation GTH-644, GTH-842, GTH-844 Operation Section Maintenance Procedures Maintenance Procedures General Safety Practices Before ServicingFluid Under Pressure Daily Maintenance ScheduledmaintenanceCheck Hydraulic OIL Level Section Material Safety Data Material Safety Data Material Safety Data Material Safety Data Sheets MsdsCalifornia Proposition 65 Warnings California

GTH-844, GTH-644, GTH-842 specifications

Genie, a leading manufacturer of aerial work platforms and material handling equipment, has a reputation for delivering powerful and reliable machines. Among their impressive lineup are the Genie GTH-842, GTH-644, and GTH-844 telehandlers, each designed to meet the diverse needs of construction and industrial environments.

The Genie GTH-842 telehandler is known for its exceptional lift capacity and versatility. With a maximum lift height of 42 feet and a load capacity of 8,000 pounds, the GTH-842 is capable of reaching high spaces while managing substantial loads. It features a 4-wheel drive system that ensures stability and traction on uneven terrain, making it an ideal choice for job sites where mobility is essential. Its hydrostatic transmission allows for smooth operation and easy maneuverability, giving operators the confidence to navigate tight spaces and challenging conditions. Additionally, the GTH-842 comes equipped with an optional 2-speed transmission, enhancing travel speed and efficiency.

The GTH-644 model is smaller yet robust, boasting a maximum lift height of 44 feet and a load capacity of 6,000 pounds. This telehandler is designed for operators who need a compact machine without compromising performance. Its tight turning radius and compact dimensions facilitate work in confined spaces, making it a favorite for residential construction and other projects where space is limited. The GTH-644 also features an advanced joystick control system that enhances user-friendliness, allowing operators to efficiently operate the machine with precision.

On the other hand, the Genie GTH-844 offers a combination of height and capacity, with a lift height of up to 44 feet and a maximum lift capacity of 8,000 pounds. This model is particularly adept at handling heavy materials while providing excellent reach. It includes a durable boom design that enhances stability, along with advanced hydraulic controls for improved responsiveness. The GTH-844 benefits from enhanced visibility due to its well-designed cab, allowing operators to have clear sightlines of their work area.

All three models incorporate Genie’s signature strength and durability, featuring robust construction and high-quality components. Safety is paramount, and Genie has integrated multiple features across these models, including advanced sway control and load sensing systems to prevent overload situations. Operators will also appreciate the easy access to maintenance points, ensuring that these machines can be serviced quickly and efficiently.

In conclusion, the Genie GTH-842, GTH-644, and GTH-844 telehandlers stand out in the marketplace due to their combination of performance, versatility, and user-friendly features. Whether working on construction sites, industrial tasks, or in tight spaces, these telehandlers are equipped to handle a variety of lifting and material handling challenges with ease. Genie continues to evolve its technology, ensuring that operators have access to machines that enhance productivity while prioritizing safety and efficiency.