Kenmore 625.38825 Rotary Valve Service, Lieve Pressure, Disassembly, Servicing the Valve

Page 26

B. ROTARY VALVE SERVICE

Before working on the valve, turn off the water sup-

ply and disconnect from electrical power. TO RE-

LIEVE PRESSURE:

3 VALVE BYPASS: Close the inlet valve and open a soft water faucet. Then close the outlet valve and

open the bypass valve.

• SEARS SPECIAL BYPASS: Slide the bypass valve

stem to bypass position. Loosen three hex head

screws toward the back side of the valve to allow

pressure water to bleed out. Catch water with a rag.

Lubricate the gear on the motor, and the valve cam

gear with Molykote grease, or other high quality gear lubricant.

Be sure to orient switch as shown, with lever toward the cam.

motor plate

DISASSEMBLY

To remove a part or group of parts, refer to the valve

drawing. A common screwdriver or nut driver,

Phillips screwdriver and pliers are the only tools

needed to completely disassemble.

SERVICING THE VALVE

Inspect all o-rings, seals and gaskets for wear or de- fects.

Inspect the bottom surface of the rotor for scratches, chips or wear.

Note:

If replacement is needed, be sure to use the current

replacement part.

ASSEMBLY

Be sure all parts are in place and in the proper posi-

tion. Lubricate ALL o-rings and seals with FDA ap- proved silicone grease. To install the rotor seal, first

place the seal into the valve groove, rounded side

down (see cross-section). Apply a light coating of silicone grease to the seal's crossing ribs. Then, care-

fully center the wear strip on the seal, and push it

downward onto the seal.

Install the nozzle and venturi seal and drain seal.

Assemble wave washer bearing, the wave washer, and two o-rings onto the rotor top shaft. Then center the rotor in the valve body, on the rotor seal.

Lower the cover onto the valve body and rotor shaft. Then install the cover holding screws. Before tight- ening the screws, install the valve cam and gear.

Then, turn the rotor (clockwise only) to service posi-

tion. Tighten the screws using a criss-cross pattern.

If a torque wrench is available, torque to 30-40 inch

pounds. Do not over tighten.

o- ring seals

rotor&discx.._

wear- strip

seal

see Nozzle

assembly service, page 3_2

o -ring

rotor seal drain seal

nozzle & venturi seal

5-5

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Contents UltraSoft 200 Water Softener Sears Residential Water Softener Full ONE Year Warranty on Water SoftenerFull TEN Year Warranty Against Leaks Contents t Safety Guides Check List of STEP-BY-STEP Guides to Install PlasticProgram Timer SET Present Time DAYHardness Number Program the TimerSET Water Hardness Number SET Recharge Regeneration TimeSanitize the Water Softener Storage tankTank with Salt Water Softening Salt with Iron RemovingSalt Monitor System Faceplate Timer FeaturesExtra Recharge Recharge TonightWater Flow Through Tions and 12 / 24 Hour ClockSelect SoftenerI1 Recharge Time Remaining and Valve Position IndicatorsI1 Error Code I1 Program MemoryRegeneration ServiceSoftener in Service Softener in FillSoftener Fast Rinse Softener in BackwashWater Flow Electronics SectionAutomatic Bypass When to Refill with Salt Salt BridgeKeeping the Water Softener Clean Cleaning Nozzle & VenturiCare of Your Water Softener Checklist ... to Help YOU Save Money Problem Cause CorrectionTimer SR Code SR27 Bypass ValvesPressure Drop His Possible Defect Code Procedure in transformerManual Initiated Electronics Diagnostics NONI Cycle Flow Rates Gallons PER MIN Manual Advance Regeneration CheckHold Assembly Rotary Valve ServiceDisassembly Lieve PressureService Cycle Bottom distributorBrining and Brine Rinse Cycles Backwash CycleFast Rinse Cycle Iiiiiiiiiiiii Repair Parts for Water Softener Water Softener Complete DescriptionInlet Outlet Grounding Clamps Brine Valve Assembly PartValve Assembly KEY Part NO. Number AssemblyBypass Installation Valve Sears

625.38825, 625.3882 specifications

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