Electro-Voice manual XLC Rigging System, Overview of the XLC Flying System

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1. XLC Rigging System

1.1 Overview of the XLC Flying System

The XLC loudspeaker systems have been designed to construct acoustic line arrays. Acoustic line arrays typically consist of independent columns of loudspeaker systems. This simplifies the rigging system.

The XLC loudspeaker enclosures utilize a hinged rigging system that makes constructing arrays easy, predictable and repeatable. This front-hinging rigging concept allows arrays to be constructed with the least possible spacing between enclosures. The front and back rigging hardware for linking two enclosures together are captured as an integral part of the side rigging frames.

A basic array is shown in Figure 2 that illustrates the integral components that make up a typical XLC flying system. The XLC enclosures are vertically trapezoidal - taller at the front than at the back. The enclosures are hinged at the front corners using rigging hardware specially designed for the XLC system. The enclosures are linked at the rear using rigging arms that have multiple attachment positions. The different positions adjust how close the back corners of the enclosures are pulled together; hence, adjusting the vertical angle of the bottom enclosure.

1.2 XLC Enclosure Rigging Hardware Details

On each side of the enclosure is an XLC rigging frame assembly. All the rigging hardware needed to fly a column of XLC enclosures is an integral part of a high-strength aluminum-alloy rigging frame. The structural load is transmitted through the frame minimizing the load on the loudspeaker enclosure shell. Figure 3 illustrates the XLC enclosure rigging hardware components. Figures 4a and 4b show key dimensions for the rigging hardware.

At the front of the frame is a rectangular rigging tube. Captured inside the rigging tube is a rigging connector called the button bar. The button bar is constructed from a high-strength aluminum alloy. The button bar can slide out the top of the tube and be locked into position as shown in Figure 2. The portion of the button bar sticking out the top would be inserted into the front rigging tube of an enclosure above, linking the two enclosures together and forming a hinging point between the two enclosures. The button bar can also be fully retracted inside the tube for transportation.

Each button bar has two spring-loaded buttons that extend out of the bar. The front rigging tube has two holes that lock the buttons from the bar in place. As shown in Figure 3, the bottom button locks the button bar in place at the top of the tube. The exposed top button is then used to lock the button bar in the tube of an enclosure above. For transportation, the button bar would be slid down inside the tube and would be locked in the tube using the top button.

At the rear of the frame is a rigging slot. Captured inside the rigging slot is a rigging connector called the swing arm. The swing arm is constructed from a high-strength aluminum alloy. The swing arm can be pivoted to stick out the top as shown in Figure 3. At the bottom of the frame, the rear rigging slot has a series of holes.

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Contents ELECTRO-VOICE Table of Contents ELECTRO-VOICERigging-Safety Warning Weight 116 lb 52.6 kg IntroductionXLC-118 Loudspeaker System XLC Rigging System Overview of the XLC Flying SystemXLC Enclosure Rigging Hardware Details Typical XLC Flying System XLC Rigging Hardware XLC-127 and XLC-127+ Rigging Dimensions Correct Incorrect Rigging an Array Using the XLC Front Dollies XLC Rigging and Flying TechniquesArray Considerations ELECTRO-VOICE ELECTRO-VOICE Flying XLC Systems with Front Dollies Step Dolly Clip Working-Load Limit and Safety Factor Definitions Structural Rating Overview Simplified Structural-Rating GuidelinesSimplified XLC Rigging-Rating Guidelines Complex Structural-Rating Analysis ELECTRO-VOICE MAX-∅ MAX+∅ XLC-127 and XLC-127+ Rear-Rigging-Point Structural Ratings XLC-118 Rear-Rigging-Point Structural Ratings Total Column Weight Working-Load Limit 2200 lb 998 kg Wind Loading Electro-Voice Structural-Analysis Procedures Rigging Inspection and Precautions Electro-Voice XLC Loudspeaker SystemsELECTRO-VOICE References Rigging ReferencesMechanical Engineering References ELECTRO-VOICE ELECTRO-VOICE Telex Communications, Inc /2002 Part Number 38110-145 Rev a