Honeywell PGF3 installation instructions Safety Requirements

Installation Instructions For Natural Gas Conversion

(Kit Part No. 1173865)

This kit is designed for conversion to Natural Gas.

				Natural Gas Orifice Kits and Sizes
Table 1				Elevation Above Sea Level
	0 to 2000 ft		2001 to 4000 ft	4001 to 5000 ft	5001 to 6000 ft	6001 to 7000 ft	7001 to 8000 ft	8001 to 9000 ft	9001 to 10000 ft
			Orifice Drill #	Orifice Drill #	Orifice Drill #	Orifice Drill #	Orifice Drill #	Orifice Drill #	Orifice Drill #
Model Number	Orifice Drill #	Kit Number	(Field-Supplied)	(Field-Supplied)	(Field-Supplied)	(Field-Supplied)	(Field-Supplied)	(Field-Supplied)	(Field-Supplied)
PGAA, PGMD (All Sizes)	44	1173863	45	46	47	47	48	48	49
PGAD, PGME (All Sizes)	44	1173863	45	46	47	47	48	48	49
PGX3, PDX3 (All Sizes)	44	1173863	45	46	47	47	48	48	49
PGC***K040F, GPCM**K040	44	1173863	45	46	47	47	48	48	49
PGC***K060F, GPCM**K060	44	1173863	45	46	47	47	48	48	49
PGC***K080F, GPCM**K080	44	1173863	45	46	47	47	48	48	49
PGC***K100F, GPCM**K100	41	1173865	43	43	43	44	44	45	46
PGC***K120F, GPCM**K120	42	1173865	43	43	44	44	45	46	47
PGC***K140F, GPCM**K140	42	1173865	43	43	44	44	45	46	47
PGF***K040F, GPFM**K040	44	1173863	45	46	47	47	48	48	49
PGF***K060F, GPFM**K060	44	1173863	45	46	47	47	48	48	49
PGF***K080F, GPFM**K080	44	1173863	45	46	47	47	48	48	49
PGF***K100F, GPFM**K100	41	1173865	43	43	43	44	44	45	46
PGF***K120F, GPFM**K120	42	1173865	43	43	44	44	45	46	47
PGF***K140F, GPFM**K140	42	1173865	43	43	44	44	45	46	47
PGS***K040F, GPSM**K040	44	1173863	45	46	47	47	48	48	49
PGS***K060F, GPSM**K060	44	1173863	45	46	47	47	48	48	49
PGS***K080F, GPSM**K080	44	1173863	45	46	47	47	48	48	49
PGS***K100F, GPSM**K100	41	1173865	43	43	43	44	44	45	46
PGS***K120F, GPSM**K120	42	1173865	43	43	44	44	45	46	47
PGS***K140F, GPSM**K140	42	1173865	43	43	44	44	45	46	47
PGF3**040	44	1173863	45	46	47	47	48	48	49
PGF3**060	44	1173863	45	46	47	47	48	48	49
PGF3**080	44	1173863	45	46	47	47	48	48	49
PGF3**100	41	1173865	43	43	43	44	44	45	46
PGF3**120	42	1173865	43	43	44	44	45	46	47
PGF3**140	42	1173865	43	43	44	44	45	46	47
Note: "**" or "***" may be any combination of numbers and/or letters in the model number.
Note: The orifice sizes in the chart above derate the input rate at 4% per 1000 feet above sea level for altitudes exceeding 2000 feet above sea level.
Natural gas data is based on .60 specific gravity, a heating value of 1030 Btu/cubic foot, and 3.5 "W.C. manifold pressure.
For fuels with different specific gravity and/or different heating values, consult the National Fuel Gas Code ANSI Z223.1 - 2002/NFPA 54-2002 or
National Standard of Canada, Natural Gas and Propane Installation Code CSA B149.1-00.
Note: If converting from LP gas to Natural gas at altitudes exceeding 2000 feet above sea level,			conversion kit (Part #330732-401) is required for proper conversion. For all models, except PGX3, PDX3, and PGF3, a .018 pilot
orifice (Part # 5032110) is also required.

Parts List, Kit # 1173865
Description	Part #	Qty
Burner Orifice #41	1096942	7
Burner Orifice #42	1011351	7
Pilot Orifice (0.018)	503211	1
Honeywell Conv. Kit #396222	1172952	1
Label, Natural Gas Conversion	1173866	1
Label, Field Conversion	1009678	1
Instructions	462 06 1211 00	1
SAFETY REQUIREMENTS
Recognize safety information. This is the safety--alert symbol		! .

When you see this symbol in instruction manuals be alert to the potential for personal injury.

Understand the signal words DANGER,WARNING, or CAUTION. These words are used with the safety--alert symbol. DANGER identifies the most serious hazards, those that will result in severe personal injury or death. WARNING signifies a hazard that could result in personal injury or death. CAUTION is used to identify unsafe practices that may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions that will result in enhanced installation, reliability, or operation.

Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained service personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the appliance and other safety precautions that may apply.

Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) ANSI Z223.1--2006/NFPA 54--2006. In Canada, refer to the of the National Standard of Canada Natural Gas and Propane Installation Code (NSCNGPIC) CSA B149.1--05. Wear safety glasses and work gloves. Have fire extinguisher available during start--up and adjustment procedures and service calls.

These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing residential construction practices. We require these instructions as a minimum for a safe installation.

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