DeWalt DC021, DC022 important safety instructions Read ALL Instructions

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Extension

 

 

 

 

 

 

Cord

Amp

 

 

Voltage Drop

 

Length

Load

 

 

 

 

 

16 AWG

14 AWG

12 AWG

10 AWG

 

10A

8.0

5.0

3.1

2.1

100

15A

12.0

7.5

4.7

3.2

Foot

20A

16.0

10.0

6.2

4.2

 

30A

24.0

15.0

9.3

6.3

 

10A

12.0

7.5

4.7

3.2

150

15A

18.0

11.3

7.0

4.7

Foot

20A

24.0

15.0

9.3

6.3

 

30A

36.0

22.5

14.0

9.5

Important Safety Instructions for Battery Packs

The DC021 and DC022 will charge 7.2 volt–18 Volt DEWALT battery packs and will provide light using 12–18 Volt DEWALT battery packs. When ordering replacement battery packs, be sure to include catalog number and voltage. Extended Run-Time battery packs deliver more run-time

FIG 1

A

D

B G

C

F

than standard battery packs. Consult the chart in this manual for compatibility of chargers and bat- tery packs.

The battery pack is not fully charged out of the carton. Before using the battery pack and worklight/charger, read the safety instructions below. Then follow charging procedures outlined.

READ ALL INSTRUCTIONS

Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire.

A small leakage of liquid from the battery pack cells may occur under extreme usage or temperature conditions. This does not indicate a failure. However, if the outer seal is broken and this leakage gets on your skin:

a.Wash quickly with soap and water.

b.Neutralize with a mild acid such as lemon juice or vinegar.

c.If battery liquid gets into your eyes, flush them with clean water for a minimum of 10 minutes and seek immediate medical attention. (Medical note: The liquid is 25-35% solution of potassium hydroxide.)

Charge the battery packs only in DEWALT chargers.

DO NOT splash or immerse in water or other liquids.

Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 105°F (such as outside sheds or metal buildings in summer).

DANGER: Electrocution hazard. Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Electric shock or electro- cution may result. Damaged battery packs should be returned to service center for recycling.

NOTE: Battery storage and carrying caps are provided for use whenever the battery is out of the tool or charger. Remove cap before placing battery in charger or tool.

WARNING: Fire hazard. Do not store or carry battery so that metal objects can contact exposed battery terminals. For example, do not place battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. without battery cap. Transporting batteries can possibly cause

fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly protected from short circuits. So when transporting individual batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.

The RBRC™ Seal

The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the nickel cadmium and nickel metal hydride batteries (or battery packs) indicate that the costs to recycle these batteries (or battery packs) at the end of their useful life have already been paid by DEWALT. In some areas, it is illegal to place spent nickel cadmium and nickel metal hydride batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative. RBRC™ in cooperation with DEWALT and other battery users, has established programs in the United States and Canada to facilitate the collection of spent nickel cadmium and nickel metal hydride batteries. Help protect our environment and conserve natural resources by returning the spent nickel cadmium and nickel metal hydride batteries to an authorized DEWALT service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery.

RBRC™ is a registered trademark of the Rechargeable Battery Recycling Corporation.

Worklight/Charger

The DC021 and DC022 will charge 7.2–18 Volt DEWALT battery packs and will provide light using 12–18 Volt DEWALT battery packs. Your battery may also be charged in DEWALT 1 hour chargers, 15 minute chargers or vehicular 12 volt chargers. Be sure to read all safety instructions before using your charger. Consult the chart in this manual for compatibility of chargers and battery packs.

The 38W fluorescent worklight will run on 12–18V DEWALT batteries or 120V AC Power. The 1-hour charger and the three power outlets will ONLY function when the worklight/charger is plugged into AC power and CANNOT be powered by DEWALT batteries.

Charging Procedure (Fig. 1, 4)

DANGER: Electrocution hazard. 120 volts present at charging terminals. Do not probe with conductive objects. Danger of electric shock or electrocution.

WARNING: Pinch hazard. Do not release the battery hold-down quickly. Personal injury may result.

1.Plug the worklight/charger power cord (E) into an appropriate AC power outlet or generator.

2.Lift the battery hold-down (G) with one hand and insert the battery pack into the charging receptacle. Slowly place the battery hold-down on battery pack to hold battery pack firmly.

3.The red light on the top rear of the base will blink continuously indicating that the charging process has started.

4.The completion of charge will be indicated by the red light remaining ON continuously.

5.Charge time for DEWALT 7.2 –18 V battery packs is approximately one hour.

Indicator Light Operation

E

D

FIG 2

J

H

Q

I

O

P

FIG 3

FIG 4

DC022 ONLY

 

N

 

L

M

K

 

FIG 5

 

 

P

Q

FIG 6

H

Charge Indicators

The worklight/charger is designed to detect certain problems that can arise with battery packs. Problems are indicated by the red light flashing at a fast rate. If this occurs, re-insert battery pack into the worklight/charger. If the problem persists, try a different battery pack to determine if the worklight/charger is OK. If the new pack charges correctly, then the original pack is defective and should be returned to a service center or other collection site for recycling. If the new battery pack elicits the same trouble indication as the original, have the worklight/charger tested at an authorized service center.

HOT/COLD PACK DELAY

The worklight/charger has a Hot/Cold Pack Delay feature: when the worklight/charger detects a battery that is hot, it automatically starts a Hot Pack Delay, suspending charging until the battery has cooled. After the battery has cooled, the worklight/charger automatically switches to the Pack Charging mode. This feature ensures maximum battery life. The red light flashes long, then short while in the Hot Pack Delay mode.

PROBLEM POWER LINE

The worklight/charger has a Problem Power Line indicator. When the worklight/charger is used with some portable power sources such as generators or sources that convert DC to AC, the worklight/charger may temporarily suspend operation, flashing the red light with two fast blinks followed by a pause. This indicates the power source is out of limits.

LEAVING THE BATTERY PACK IN THE WORKLIGHT/CHARGER

The worklight/charger and battery pack can be left connected with the red light glowing indefi- nitely. The worklight/charger will keep the battery pack fresh and fully charged.

NOTE: A battery pack will slowly lose its charge when kept out of the worklight/charger. If the battery pack has not been kept on maintenance charge, it may need to be recharged before use. A battery pack may also slowly lose its charge if left in a worklight/charger that is not plugged into an appropriate AC source.

WEAK BATTERY PACKS: The worklight/charger can also detect a weak battery. Such batteries are still usable but should not be expected to perform as much work. In such cases, about 10 seconds after battery insertion, the worklight/charger will beep rapidly 8 times to indicate a weak battery condition. The worklight/charger will then go on to charge the battery to the highest capacity possible.

Important Charging Notes

1.Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65°F and 75°F (18°- 24°C). DO NOT charge the battery pack in an air temperature below +40°F (+4.5°C), or above +105°F (+40.5°C). This is important and will prevent serious damage to the battery pack.

2.The worklight/charger and battery pack may become warm to touch while charging. This is

anormal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the worklight/charger or battery pack in a warm environment such as in a metal shed, or an uninsulated trailer.

3.If the battery pack does not charge properly:

a.Check current at receptacle by plugging in a lamp or other appliance.

b.Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights.

c.Move the worklight/charger and battery pack to a location where the surrounding air tem- perature is approximately 65°F - 75°F (18° - 24°C).

d.If charging problems persist, take the tool, battery pack and worklight/charger to your local service center.

4.The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse affect on the battery pack.

5.Under certain conditions, with the worklight/charger plugged into the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from worklight/charger cavities. Always keep the battery door closed when there is no battery pack in the cavity. Unplug worklight/charger before attempting to clean.

6.Do not freeze or immerse the worklight/charger in water or any other liquid.

WARNING: Shock hazard. Don’t allow any liquid to get inside the worklight/charger. Electric shock may result.

CAUTION: Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service center for recycling.

COMPONENTS (Fig. 1–4)

A. ON/OFF switch

J. Worklight housing

B. Handle

K. Charger indicator (red LED)

C. Charger port

L. AC power indicator (green LED)

D. 15 Amp outlets

M. GFCI reset button (DC022 Only)

E. Power cord

N. GFCI test button (DC022 Only)

F. Built-in cord wrap

O. H-frame support

G. Battery hold-down

P. Rubber gasket

H. Fluorescent bulb

Q. Bulb guard

I. Lens cover

 

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Contents Safety Rules for Worklight/Chargers Definitions Safety GuidelinesImportant Safety Instructions Ground Fault Circuit Interrupt GfciRead ALL Instructions Conserver CES Directives MaintenanceOperation Lire Toutes LES Directives Composants FIGConserve Estas Instrucciones FonctionnementEntretien LEA Todas LAS Instrucciones Mantenimiento Componentes FIGFuncionamiento

DC021, DC022 specifications

DeWalt DC022 and DC021 are two notable products in the realm of job site lighting, known for their exceptional performance and robust design. As part of the DeWalt lineup, these lights are engineered for professionals demanding reliability and efficiency in their tools.

The DeWalt DC022 is a versatile work light featuring a maximum output of 1500 lumens. This high lumen output ensures a bright and effective illumination suitable for a variety of work environments, from construction sites to home improvement projects. The design of the DC022 includes an adjustable head that pivots, allowing users to direct light exactly where it is needed. It is also equipped with a durable construction that can withstand the rigors of job site conditions, making it resistant to impact and various weather conditions.

In terms of power, the DC022 operates on DeWalt’s reliable battery system, compatible with a wide range of DEWALT 18V and 20V MAX batteries. This flexibility ensures that users can maintain productivity without worrying about power supply limitations. Moreover, there is the option to use AC power via an extension cord, further enhancing its usability across different settings.

On the other hand, the DeWalt DC021 comes with slightly different dimensions and features suitable for slightly smaller spaces. It offers a luminous output of 300 lumens, perfect for detailed work and focused lighting. The lightweight design of the DC021 allows for easy transport and setup, making it an excellent choice for those who frequently move between job sites.

Both models showcase intelligent LED technology, which not only provides brilliant lighting but also ensures long product life and energy efficiency. The DC021 and DC022 are eco-friendly options, reducing energy consumption while delivering optimal brightness.

Another crucial feature of both models is their battery life indicator, which alerts users when the power level is low, minimizing downtime. They are equipped with rubberized grips for secure handling and stability during use, contributing to user safety.

In summary, the DeWalt DC022 and DC021 exemplify the brand's commitment to innovation and quality. Their powerful illumination, durable construction, and compatibility with various battery systems make them invaluable tools for professionals seeking to enhance their work environments effectively. Whether for construction, repair, or home projects, these work lights provide the luminosity and longevity required to tackle any job with confidence.