Frymaster FBR18 Series manual Introduction

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FBR18 & FBRA18 SERIES GAS RETHERMALIZERS CHAPTER 5: OPERATOR TROUBLESHOOTING

5.1Introduction

This chapter provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The troubleshooting guides in this chapter are intended to help you correct, or at least accurately diagnose, problems with your equipment. Although the chapter covers the most common problems reported, you may very well encounter a problem not covered. In such instances, the Frymaster Technical Service Department will make every effort to help you identify and resolve the problem.

When troubleshooting a problem, always use a process of elimination starting with the simplest solution and working through to the most complex. Never overlook the obvious. Anyone can forget to plug a cord into a receptacle or open the valve on the water supply line. Don’t assume that you are exempt from such occurrences.

Always try to establish a clear idea of why a problem has occurred. Part of your corrective action involves taking steps to ensure that it doesn’t happen again. If a controller malfunctions because of a poor connection, check all other connections while you’re at it. If a fuse continues to blow, find the cause. Keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system.

Each guide begins with a description of a common problem in a six-sided figure. Simply follow the arrows and answer the questions to determine the corrective action to take. If you have doubts as to the proper action to take, do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Service Center for assistance.

DANGER

Hot water can cause severe burns. Never attempt to move a rethermalizer containing hot water or to transfer hot water from one container to another.

DANGER

Use extreme care when performing electrical circuit tests. Live circuits will be exposed.

WARNING

Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel. The equipment should be unplugged when servicing, except when electrical tests are required.

5-1

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Contents Hour Service Hotline Canada Page FBR18 & FBRA18 Series GAS Rethermalizers Table of Contents Parts List Parts Ordering and Service Information Safety InformationEquipment Description Installation, Operating, and Service PersonnelDefinitions Shipping Damage Claim Procedure What to do if your equipment arrives damagedGeneral Installation Requirements Caster/Leg Installation Incoming Gas Pressures Connecting to the Gas Supply Converting to Another Gas Type Introduction FBR18/FBRA18 Digital ControllerOperating the FBR18/FBRA18 Timers Turn the gas valve to the on position see illustration below Shutting Down the Rethermalizer Daily Checks and Services Inspect Rethermalizer and Accessories for DamageQuarterly Checks and Services Semi-Annual Checks and ServicesCheck Burner Manifold Pressure Burner Manifold Gas Pressures Introduction Troubleshooting Guides To FBRA18 units onlyProblem Yes Has the correct setpoint Yes Replacing the Controller or Controller Wiring Harness FBR18 & FBRA18 Series GAS Rethermalizers Service Procedures Functional DescriptionController and Mechanical Timers Temperature Probe Checking the Burner Manifold Gas Pressure Cleaning the Gas Valve Vent TubeMeasuring Flame Current Replacing the Temperature Probe Replacing the Interface BoardReplacing an Ignitor Assembly Replacing an Ignition ModuleReplacing the Combustion Air Blower Replacing a Burner AssemblyReplacing the Gas Valve Troubleshooting and Problem Isolation Replacing the CookpotIgnition Failures Incoming Gas Pressures Improper Burner FunctioningPage Improper Temperature Control Troubleshooting the Gas Valve Troubleshooting the 24 VAC Circuit in FBR18 Units Unit is Connected to24 VAC Circuit in FBR18 Units Troubleshooting the 24 VAC Circuit in FBRA18 Units Is PowerIs 24VAC Present on COM No terminal of latch Relay? Harness Is J1 pin 24VAC Circuit in FBRA18 Units Troubleshooting the Temperature Probe Probe Resistance Chart Wiring Diagram for FBR18 Units 8050417DDiagram for WiringFBR18 & FBRA18 Series GAS Rethermalizers Parts List Burner System ComponentsCabinetry and Associated Components Control Box Assembly and Associated Parts, FBR18/ FBRA18 Controller and Component Box Assemblies Cooking Timer Control Panel Components Cookpot, FBR18 Cookpot, FBRA18 Gas Supply Components Plumbing Components Page Service Hotline

FBR18 Series specifications

The Frymaster FBR18 Series stands out in the commercial kitchen arena for its innovative design, robust features, and advanced frying technologies. This series is specifically engineered to meet the demands of busy restaurants, fast-food establishments, and large-scale food service operations. With a focus on efficiency, durability, and food quality, the FBR18 Series has become a preferred choice for chefs and kitchen managers looking for reliable frying equipment.

One of the main features of the Frymaster FBR18 Series is its industry-leading oil filtration system. This self-filtering capability ensures that oil remains clean and minimizes the frequency of oil changes, leading to significant cost savings over time. The filtration system is designed for easy operation, allowing kitchen staff to focus on food preparation rather than maintenance.

The FBR18 Series is built with stainless steel construction, which enhances durability and simplifies cleaning. The sturdy design can withstand the rigors of a bustling kitchen environment. Additionally, the fryers are equipped with advanced heating technology, including high-efficiency gas burners that provide even heat distribution and reduce recovery time. This results in faster cooking cycles and improved product quality.

Temperature control is another hallmark of the FBR18 Series. With precise digital controls and built-in temperature monitoring, chefs can achieve optimal frying results every time, ensuring consistent quality across batches. The fryers are designed with safety features, including a shut-off mechanism that activates when the fry pot reaches an unsafe temperature, ensuring the safety of both the equipment and kitchen staff.

The FBR18 Series also offers versatility with multiple frying basket options, allowing operators to fry a variety of items simultaneously. The fry pots are spacious and can accommodate larger volumes, making them ideal for high-demand settings. This series is compatible with various frying mediums, including standard oils and specialty options, providing flexibility for different menu items.

In terms of energy efficiency, the Frymaster FBR18 Series incorporates various features aimed at reducing gas or electric consumption without sacrificing performance. This not only helps in lowering operational costs but also aligns with growing sustainability practices in the food service industry.

Overall, the Frymaster FBR18 Series combines cutting-edge technologies and practical features to deliver an exceptional frying experience. Its reliability, efficiency, and compliance with health and safety regulations make it an excellent investment for any commercial kitchen looking to elevate its frying capabilities. With an emphasis on quality and operator convenience, the FBR18 Series is a game-changer in modern frying solutions.